Robur Calorio M, Installation, Use And Maintenance Manual

Page 1: ...Calorio M Installation use and maintenance manual Fired by natural gas LPG Independent direct exchange gas fired convectors with automatic modulation to heat small and medium sized rooms ...

Page 2: ...tered trademarks contained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of this Installation use and maintenance manual without prior notice DISPOSAL The appliance and all its accessories must be disposed of separately in accordance with the regulations in force Use of theW...

Page 3: ...ial p 11 3 3 Fuel gas supply p 11 3 4 Combustion products exhaust p 13 3 5 Installation procedures p 15 4 Electrical installer p 17 4 1 Warnings p 17 4 2 Electrical power supply p 17 4 3 Electrical connection of two appliances p 18 5 First start up p 19 5 1 Preliminary checks p 19 5 2 Checking burner gas pressure p 20 5 3 Gas changeover p 21 5 4 Access to the advanced setting menu INST p 22 6 Norm...

Page 4: ...nal local regulations in force and the manu facturer s instructions provisions Misuse The appliance must only be used for the purpos es for which it has been designed Any other use is deemed hazardous Incorrect use may affect oper ation duration and safety of the appliance Adhere to the manufacturer s instructions Use of the appliance by children The appliance can be used by children over 8 years ...

Page 5: ...ts paints etc near the appliance Comply with current regulations Aggressive substances in the air The air of the installation site must be free from ag gressive substances Switching the appliance off Disconnecting the power supply while the appli ance is running may cause permanent damage to internal components Except in the event of danger do not disconnect the power supply to switch off the appl...

Page 6: ...ion products exhaust Fire safety and prevention Any other applicable law standard and regulation III 3 EXCLUSIONS OF LIABILITY AND WARRANTY Any contractual or extra contractual liability of the manufacturer for any damage caused by incorrect installation and or improper use and or failure to comply with regulations and with the manufactur er s directions instructions shall be disclaimed In particu...

Page 7: ...c by the control board and control panel with digital display fitted as standard in fact the only operations required of the user are to start the gas fired convector select the required temperature and the periods of operation In heating mode the heat output and airflow rate modulate according to the room temperature measured by the temperature probe The sealed combustion chamber is the best guar...

Page 8: ...Features and technical data 8 1 1 2 DIMENSIONS Figure 1 1 Dimensions 208 100 50 30 Ø 35 Ø 49 100 100 553 276 276 354 715 ...

Page 9: ... Combustion air blower V Room fan TP Pre limit temperature probe TA Room temperature probe X Stocko connectors CC External request connection SI Interface board 4 EV EV1 EV2 3 2 1 S V SI M1 TA TP CC RP7 RP8 L 220 240 V 50 Hz N M9 F1 SCH X1 X2 X3 X4 X5 1 2 3 4 5 4 6 7 3 2 1 7 6 5 4 3 2 1 6 7 8 9 10 11 12 5 4 3 2 1 4 3 2 1 3 15AF 250V 1 4 CONTROLS 1 4 1 Control device The appliance operation is cont...

Page 10: ...d pressure Lp at 5 metres min dB A 28 5 33 5 Dimensions width mm 553 height mm 715 depth mm 208 Weight in operation kg 25 26 1 Relative to NCV net calorific value 2 TRANSPORT AND POSITIONING 2 1 WARNINGS Damage from transport or installation The manufacturer shall not be liable for any dam age during appliance transport and installation On site inspection Upon arrival at the site ensure there is n...

Page 11: ... required for safety operation and maintenance The minimum recommended distance from the gas fired convector to the floor is 5 cm Figure 1 1 p 8 and possibly not more than 35 cm as higher heights would result in uneven heat distribution in the heated room Keep a minimum clearance of 10 cm from the sides of the gas fired convector to any obstacles to allow for removal and refitting of the casing If...

Page 12: ...re of 50 mbar The appliance s gas supply pressure both static and dy namic must comply with Table 3 1 p 12 with tolerance 15 Non compliant gas pressure Table 3 1 p 12 may damage the appliance and be hazardous Table 3 1 Network gas pressure Gas supply pressure mbar Product category Countries of destination G20 G30 G31 G30 G31 II2H3B P AL BG CH CZ DK EE FI HR LT LV MK RO SE SI SK TR 20 30 30 AT CH 2...

Page 13: ...2 p 13 With coaxial pipes with 90 outlet max pipe length 1 metre see Figure 3 3 p 14 In this case it is neces sary to use the 90 casing for coaxial pipes available as OCFF004 optional With separate pipes see Figure 3 4 p 14 In this case it is necessary to use the separate exhaust casing available as OCFF002 optional Warnings The installation of pipes with a vertical downward outlet is prohibited l...

Page 14: ...ke duct please refer to the installation guide for the flue gas exhaust air intake ducts D GPP001 available on the Robur website 3 4 2 1 Installation with separate ducts If the appliance is installed with separate pipes suitable pipes and components available as optional must be used At the design stage it must be verified that the sum of the pressure drop of all components used does not exceed th...

Page 15: ...tlet and combustion air intake 3 5 1 Install the gas fired convector on the wall 1 Check the packaging for visible signs of damage oth erwise notify the carrier immediately 2 Remove the gas fired convector from its packaging by first removing the air intake and flue gas exhaust pipes Do not damage or discard the cardboard jig with the drilling template required for installing the gas fired convect...

Page 16: ...void reposition ing which could be difficult 10 Fit the end of the flue gas exhaust pipe Ø 35 mm onto the gas fired convector outlet socket Figure 3 8 p 16 11 Mount the gas fired convector to the wall by resting slot C on the lower edge of the frame on the support bracket as shown in Figure 3 9 p 16 Figure 3 7 Positioning the gasket 1 Self adhesive gasket 1 Figure 3 8 Positioning the flue gas exha...

Page 17: ...andards Installation must comply with applicable regula tions in force based on the installation Country and site in matters of safety design implementa tion and maintenance of electrical systems Installation must also comply with the manufactur er s provisions Live components After placing the appliance in the final position and prior to making electrical connections ensure not to work on live co...

Page 18: ...he electrical socket on the frame can be rotated 180 to allow the electrical cable to exit to the left instead of the right 4 3 ELECTRICAL CONNECTION OF TWO APPLIANCES Figure 4 2 Wiring diagram for 2 appliances CC External request connection for single appliance RL Relay CS External centralised request IP Main switch L Phase N Neutral CC L IP N RL CC CS 4 3 3 4 ...

Page 19: ...as LPG or other gas Supply gas pressure complying with the values of Table 3 1 p 12 with max tolerance 15 Correct operation of the flue exhaust duct Combustion air intake and flue gas exhaust correctly carried out according to the regulations in force Power supply mains complying with the appliance s rating plate data Appliance correctly installed according to the manu facturer s provisions System...

Page 20: ...til the pressure gauge reads 8 mbar then proceed in small increments 1 up to the re quired maximum pressure value Table 5 1 p 20 Be careful not exceed the required gas pressure If this happens you must repeat the calibration pro cedure starting from step 4 8 Turn the knob to display the parameter P04 gas pres sure calibration at minimum power 9 Press the knob and change the displayed value start i...

Page 21: ...to display the parameter P04 gas pressure calibration at minimum power 9 Press the knob and change the displayed value start ing with minimal decrements 1 press the knob to confirm and wait for the pressure gauge read ing Proceed in this way with minimal decrements down to the required minimum pressure value Table 5 1 p 20 10 Turn the knob until parameter P002 is displayed and press it this saves ...

Page 22: ...urner as described in Paragraph 5 2 1 p 20 12 Remove the LPG adhesive label and replace it with the NATURAL GAS adhesive label 13 Connect the grounding cable of the casing and reas semble the casing 5 4 ACCESS TO THE ADVANCED SETTING MENU INST The gas fired convector electronics allow for a range of advanced settings and functions that can only be enabled by the TAC The advanced settings menu INST...

Page 23: ...Heating Ventilation RESET used to se lect heating mode radiator icon or summer mode fan icon and to reset the gas fired convector in the event of lock out Pressing button A for at least 2 seconds is in tended to prevent unwanted switching on and or off by unintentional pressing of the button Figure 6 1 Buttons function A On off button B Manual Automatic MENU button C Heating Ventilation RESET butt...

Page 24: ...ching off You can turn off the gas fired convector in either of the following two ways press button A for at least 2 seconds the word OFF will appear on the display and the red LED E will light up lower the required temperature level by turning the knob counter clockwise until the value 1 0 is achieved corresponding to a room temperature of approx 5 C The gas fired convector can also be programmed...

Page 25: ...erature that the gas fired convector will maintain during the off periods of automatic operation If the economy temperature is set to off the heating will be switched off any antifreeze will not work either even if it is enabled 6 5 3 Antifreeze temperature setting 1 Press for 5 seconds button B MENU and turn the knob until the display shows nOFr antifreeze using the knob press turn press set the ...

Page 26: ...room we suggest positioning a wall mounted ther mostat at the desired point of measurement connecting it to the terminal block specifically provided on the inter nal electrical panel of the Calorio M a hole is provided in the lower part of the frame for the passage of the request cable For further information see Appendix 8 1 1 p 30 parameter P009 6 5 8 Keypad lock function This function allows yo...

Page 27: ...ly is restored the gas fired convector will automatically restart Gas failure or other faults that causes the flame to extinguish The gas fired convector will automatically attempt to restart for a period of 10 seconds after which if the attempt fails the control unit will lock out the gas fired convector and stop the blower the alarm is shown on the display Temporary overheating If the upper or l...

Page 28: ...or badly positioned replace it or reposition it D One of the ignition electrodes or the relevant cable is in contact with the casing or other metal parts check by removing the casing and removing the contact E Failure of the ignition equipment replace it 7 4 2 Case 2 the appliance locks out during normal operation A The limit thermostat has tripped error r002 to limit overheating caused by Obstruc...

Page 29: ... body overheating 10 Automatic reset Lock out due to parasitic flame 11 Automatic reset Lock out due to valve drive hardware fault 20 Automatic reset Lock out due to valve control relay fault 21 Automatic reset Flame lock out after valve shut off 22 Manual reset Lock out caused by wiring faults 23 Manual reset Lock out due to 3 or more ignition attempt failures 91 Manual reset 1 Mains frequency sy...

Page 30: ...tance 1 After enabling calibration with parameter 2 15 wait until the parameter assumes the value 20 then proceed with the next calibration steps 2 The parameter service parameters access code is used as a password for access to the subsequent parameters If not set correctly value 27 access to the subse quent parameters is not allowed It remains active until power off or 24h maximum if the power s...

Page 31: ... adjust the ambient temperature probe reading By setting a value lower than the default value 15 the ambient probe reading will be shifted down wards vice versa the reading will be shifted upwards Gas fired convector operation will therefore follow the value corrected by the parameter and not the one actually read by the probe P013 Room fan start timer Determines the delay in seconds between burne...

Page 32: ...ATION EU 2015 1188 Direct heat output kW 3 26 Indirect heat output kW Fuel Space hea ng emissions NOx with electronic room temperature control plus week mer Select fuel type gaseous liquid mg kWhinput GCV Heat output Useful efficiency NCV Auxiliary electricity consump on Type of heat output room temperature control select one single stage heat output no room temperature control two or more manual st...

Page 33: ...COMMISSION REGULATION EU 2015 1188 Direct heat output kW 4 71 Indirect heat output kW Fuel Space hea ng emissions NOx with electronic room temperature control plus week mer Select fuel type gaseous liquid mg kWhinput GCV Heat output Useful efficiency NCV Auxiliary electricity consump on Type of heat output room temperature control select one single stage heat output no room temperature control two o...

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Page 36: ...ion of safe environmentally friendly energy efficiency products through the commitment and caring of its employees and partners Robur S p A advanced technologies for air conditioning via Parigi 4 6 24040 Verdellino Zingonia BG Italy 39 035 888111 F 39 035 884165 www robur it robur robur it 29 09 2021 Code D LBR701 ...