ROCK RES4000 Series Manual Download

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ELECTRIC WINCH

Model RP2000/RP3500/RP5000/RES4000 series

IATF

TO PREVENT SERIOUS INJURY,

READ AND UNDERSTAND ALL WARNINGS

AND INSTRUCTIONS BEFORE USE.

16949 : 2016 ISO 9001:2015

Due to continuing improvements,

actual product may differ slightly from the product described herein.

Summary of Contents for RES4000 Series

Page 1: ...5000 RES4000 series IATF TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE 16949 2016 ISO 9001 2015 Due to continuing improvements actual product may differ slight...

Page 2: ...n continue Page 5 Wireless Remote Control Operation Page 5 Maintenance Service Page 6 Trouble Shooting Page 6 Specifications RP2000 REW2000 Page 7 Specifications RP3500 Page 8 Specifications RP5000 Pa...

Page 3: ...nk or electrical wiring 14 Place towel or sandbag over wire while winch is in use Fig 1 15 Keep hands clear of wire rope hook and fairlead opening during operation Fig 2 Always use handsaving belt to...

Page 4: ...Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch following the precautions discussed earlier 4 Attach the wires from the Solenoid to the terminals on the Winch 5 A...

Page 5: ...ontroller 8 The cable leading from the switch controller has a red wire extending out from its side Connect this to an ignition circuit switched by the vehicle s key to help prevent accidental startin...

Page 6: ...r clockwise 3 Release the knob and let it sit in the groove NOTE If a winch is to be used to pull a vehicle it should optimally be rated to a single line pull at least twice the vehicle s weight Alway...

Page 7: ...ng job should be kept as short as possible If the winch motor becomes very hot to touch stop the winch and let it cool down for several minutes Never pull for more than one minute at or near the rated...

Page 8: ...ch Assy firmly to the connector Loose battery cable connection Tighten nuts on cable connectors Solenoid malfunctioning Tap Solenoid to free contact applying 12V for 12V motor or 24V for 24V motor to...

Page 9: ...480 44 13 4 6 947 426 50 15 2 RP2000 REW2000 Rated line pull 2000lbs 907kgs single line Motor permanent magnet 12V DC input power 1 9Hp 1 4Kw Gear Ratio 153 1 Gear train Single stage planetary Brake A...

Page 10: ...s 1589kgs single line Motor permanent magnet 12V DC input power 3 1Hp 2 3kw Gear Ratio 136 1 Gear train 3 stage planetary Brake Automatic load holding brake Power in and power out Yes Free Spooling Ye...

Page 11: ...irlead Roller fairlead Aluminum hawse fairlead Winch dimension 15 62 x4 61 x4 72 397mmx117mmx120mm Mounting bolt pattern 3 x6 61 76mmx168mm IP rating IP66 Winch and Controls except remote switch resis...

Page 12: ...1816 10 2 3 1 280 5 2104 955 50 15 2 Model RES4000 E16B02 E16B03 Rated line pull 4000 lbs 1815kgs single line Motor permanent magnet 12V DC input power 4 6Hp 3 4Kw Gear Ratio 242 1 Gear train 2 stage...

Page 13: ...acket 1 4 Drum Support 1 17 Screw 2 5 Tension Plate 1 18 1 6 Lock Nut M5 2 7 Pinion Shaft 1 19 Cable Assembly with hook 5 32 x50 1 8 Cross head Screw 4 9 Bushing 1 20 Hook Strap 1 10 Gearbox Cover 1 2...

Page 14: ...Page 12 WINCH ASSEMBLY DRAWING RP3500 RP5000 27 8 2 29 30 26 31 33 34 9 3 I N OU T 35 36 7 3 8 3 2 3 2 1 4 5 7 9 8 6 19 2 1 21 23 3 1 24 4 1 8 1 7 1 20 22 6 1 25 0 1 1 1 3 1 2 4 5 2 1 5 1 5 1 0 4 41...

Page 15: ...ad 2 9 Tie Bar 3 29 Hook Assembly with hook 1 10 Screw M8x10 1 30 Hook Strap 1 11 Spring Washer 1 31 Electric Wire red 1 12 Circlip 3 32 Electric Wire black 1 13 Drive Shaft 1 33 Electric Wire blue 1...

Page 16: ...Ring Gear Disc output Washer O ring Cover gearbox 4 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Screw Connector Tie Bar O ring Spacer Screw Drum Spring clu...