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Installation Instructions

Original Instructions

Minotaur MSR142RTP Monitoring Safety Relay

Catalog Numbers 440R-G23214, 440R-G23215, 440R-G23216, 440R, MSR142RTP

Summary of Changes

This publication contains the following new or updated information. This list 
includes substantive updates only and is not intended to reflect all changes. 

Introduction

This device is intended to be part of the safety-related control system of a 
machine.

Rockwell Automation does not accept responsibility for failure of this device if you 
do not implement the procedures that are given in this publication, or if you use 
the unit outside the recommended specifications that are listed in this publication.

Description

The safety relay enables once the supply powers-up and the safety circuits close. 
The PWR status indicator is on. 

A valid reset operation activates safety outputs. The output status indicators CH1 
and CH2 are lighted. At the demand of the safety function and if any fault occurs, 
the safety outputs de-energize within the specified response time.

Specifications

Topic

Page

Updated Declaration of Conformity

4

IMPORTANT

Before installation, perform a risk assessment to determine 
whether the specifications of this device are suitable for all 
foreseeable operational and environmental characteristics 
of the machine to which it is to be fitted. At regular 
intervals during the life of the machine, check whether the 
characteristics foreseen remain valid.

WARNING: 

Danger of serious injuries. Misuse can result in 

malfunction.
• Only authorized and trained personnel can start up, assemble, 

or retrofit the device.

• Installation must be in accordance with the following steps.

WARNING: 

Danger of serious injuries. 

Incorrect installation or manipulation can result in serious 
injuries. Do not defeat, tamper, remove, or bypass this unit.

ATTENTION: 

If any malfunction or damage is present, do not 

attempt to repair. Replaced the unit before machine operation 
is allowed. Do not dismantle the unit.

IMPORTANT

The safety inputs of these products are described as 
normally closed (N.C.), that is, with the guard closed, the 
actuator in place (where relevant), and the machine able to 
start. You must prevent exposure to shock and/or vibration 
in excess of those specifications in IEC 60068 part: 2-6/7. 
Adherence to the recommended inspection and 
maintenance instructions forms part of the warranty.

IMPORTANT

All information complies with the state of this publication 
and is subject to change without notice.

IMPORTANT

Reset if a fault occurs.
If any fault occurs, the internal relay circuit forces a 
lockout of the safety relay. The status indicator of one 
output channel remains lighted. To enable the safety relay, 
remove the fault and cycle all safety inputs.

Table 1 - Technical Specifications 

Attribute

Value

Functional safety data

According to ISO 13849-1:
• PLe,  Cat.  4
• MTTF

d

 [a]: 200

• DC average: 99%

According to IEC 62061 and IEC 61508:
• SIL  CL  3 
• PFH [1/h]: 290E-09
• HFT:  1
• DC: 99%

• TM (PTI) [a]: 20
• dop [d]/hop [h] 

(1)

: 365/24

• tcycle [h]/[s] 

(2)

: 8/28,800

Power supply

24V AC/DC, 115V AC, 230V AC
0.85...1.1 x rated voltage 50/60 Hz

Power consumption

5 W

Safety inputs

1 N.C., 2 N.C., 2 PNP light curtain, and safety mat

Input simultaneity

Infinite

Allowable input resistance, 
max

45 Ω

Reset

Manual monitored or automatic/manual

Outputs

7 N.O. safety, 4 N.C. auxiliary, 1 SS PNP inputs closed, 1 SS PNP outputs active

Output rating

• UL: 4 x B300, 4 x R300

1 x 6 A or 7 x 4 A resistive/
250V AC, 24V DC, solid-state I/O class 2

• AC-15:  6  A/250V  AC
• DC-13:  3  A/24  V  DC

Output rating (solid-state)

• 30V  DC
• 20 mA short circuit protected

Fuses output (external)

6 A slow blow or 10 A quick blow

Switched current/voltage, 
min

10 mA/10V

Contact material

AgSnO

2

 + 0.5µAu

Electrical life (operations)

• 100,000 (220V AC/4 A/880VA cos

φ

 = 0.35)

• 500,000 (220V AC/1.7 A/375VA cos

φ

 = 0.6)

• 1,000,000 (30V DC/2 A/60 W)
• 2,000,000 (10V DC/0.01 A/0.1 W)

Mechanical life

10,000,000 cycles

Power on delay

1 s

Summary of Contents for Allen-Bradley Guardmaster Minotaur MSR142RTP

Page 1: ...nction or damage is present do not attempt to repair Replaced the unit before machine operation is allowed Do not dismantle the unit IMPORTANT The safety inputs of these products are described as normally closed N C that is with the guard closed the actuator in place where relevant and the machine able to start You must prevent exposure to shock and or vibration in excess of those specifications i...

Page 2: ... safety inputs remain open while the reset circuit is closed Positive edge The safety relay is active once the safety inputs close and then the reset circuit is closed Negative edge 440R xxxxxM The safety relay is active once the safety inputs close and then the reset circuit closes and releases again The circuit resets upon release of the Reset button For both methods the MSR142RTP safety relay i...

Page 3: ...tput Active Inputs Closed Table 2 Circuit Diagram Explanation Abbreviation Description A1 A2 Power S11 S12 S21 S22 Safety input N C X1 X2 X3 X4 S33 S34 Link for auto reset Y1 Y2 Monitoring loop feedback 13 14 43 44 Safety output 1 N O 23 24 53 54 Safety output 2 N O 33 34 63 64 73 74 Safety output 3 N O 81 82 101 102 Auxiliary output CH1 N C 91 92 111 112 Auxiliary output CH2 N C Y31 Y32 Y35 Auxil...

Page 4: ... the MSR142RTP safety relay in safety circuits according to DIN EN 60204 1 VDE 0113 part 1 Safety requirements that are specified in Specifications on page 1 are maximum based on the operation mode and wiring Specifications are applicable only if the safety function is demanded at least once within 6 months All diagnostic tests are conducted at least before next demand The mission time TM for the ...

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