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Hinge Door Only

Instruction Manual

KL / TL

IMPORTANT INFORMATION

Please make sure the purchaser/end user 

completes and returns the guarantee card 

which is enclosed with this product.  Failure 

to validate the Guarantee will mean only the 1 

Year Statutory Guarantee will apply.

CONSUMER GUARANTEE

                                        Ref: KL / TL  REV 4 JUNE 2022

Component Check List: Supplied

Description

Quantity

Wall Profile

1

Backplate and Gasket

2

Hinges

2

Door Glass

1

Handle Assembly

1

Hinge Bubble Seal

1

Bottom Seal

1

Bottom Rail

1

Wall Profile Top Cap

1

Dam to Profile Joint & Wall to Dam Joint

1 of each

Door Flipper Seal

1

False Covers

1

Seal Carrier Profile and Top Cap

1 of each

Equipment Check List: Not Supplied

Description

Electric / Battery Drill
Pozi Screwdriver
Sealant Gun / Sealant
Spirit Level (Large)
6mm Masonry Drill Bit
Tape Measure
Pencil
Torque Wrench
Stanley Knife / Snips
Masking Tape

Fixing Kit 

Components

Quantity

Description

KL / TL

T Shaped Spacers

6

Door Setting Blocks

4

38mm long Csk Head Screws

5

Wall Plugs (Red)

9

Branding Clip

1

Wall Marker

1

9mm Cap Head Screws (RSCR2)

4

2.5mm Drill Bit

1

Be aware toughened glass can shatter if not handled correctly. It should not 

be subjected to any sharp impact and it is essential to protect the glass by 

resting it on a soft protective surface during installation such as cardboard 

or carpeting. It is recommended to wear PPE at all times during installation.

PRE-INSTALLATION CHECKS

1. 

Check you have the correct product.  Please look at the labels on the side of the product packaging.

2. 

Check all the product components are in the box and the fixing kits.

3.  Unpack your product and handle it with care.

4.  Please check the product for defects or damage, once the installation has commenced we cannot accept responsibility for any defects or damage.

5.  Please take time to read these instructions prior to installing your product.

6.  Before you commence any drilling check there are no hidden electrical cables and/or water pipes.

7.  No attempt should be made to re-work the toughened safety glass.

8.  The installation of the product should be performed by two persons.

9.  It is strongly recommended that the walls the product is going to be installed on are vertical.

10. 

It is strongly recommended the product is fitted on a tiled surface or similar waterproof surface.

11.  It is strongly recommended the walls are tiled and grouted before the product is installed.

12. 

If the walls and/or the tray are not level you will not achieve maximum adjustment of the product.

13.  Pictures used are for illustration purposes only, product designs may alter slightly as a result of continuing product development.

14.  We do not stipulate where the European Standard Kite Mark should be positioned on the glass when being factory assembled.

15.  Please note that some natural misting may occur when you remove this product from its packaging, due to the addition of the glass protection pre-

coating. If this does occur this can easily be removed with a soft, dry cloth.

16. 

If you have purchased a product with a printed face, please ensure the printed face is fitted to the outside.

Summary of Contents for KL Series

Page 1: ...t product Please look at the labels on the side of the product packaging 2 Check all the product components are in the box and the fixing kits 3 Unpack your product and handle it with care 4 Please check the product for defects or damage once the installation has commenced we cannot accept responsibility for any defects or damage 5 Please take time to read these instructions prior to installing yo...

Page 2: ...bing for leaks DO NOT plasterboard over the tray DO NOT grout the tiles when the enclosure has been fitted the grout may discolour the aluminium profiles Make sure the tray is installed as per the manufacturer s instructions When all of the above has been completed please proceed to the Step 2 Step 1 Pre Installation Checks and Aperture Sizes Enclosure Code Alcove Size Minimum Alcove Size Maximum ...

Page 3: ...ill not supplied Remove the Masking Tape and fit the Wall Plugs and remove any debris 3 Apply a bead of sealant the width of the Profile where it meets the top of the tray and the tiled wall 4 Place the Wall Fixing screws into the holes into the Wall Profile carefully move the Foam Seal to one side to allow the screws through if required 5 Line up the screws with the holes in the Wall and tighten ...

Page 4: ...suring all gaskets are fitted IMPORTANT If you have purchased an 8mm product use TWO gaskets either side of the glass one thick one thin if you have purchased a 10mm product use ONE thicker gasket either side of the glass IMPORTANT If you have purchased a product with a print please ensure you fit the print on the outside 4 Take the Red Door Setting Blocks and slide them together to create 2 small...

Page 5: ...or Hinge Assemblies and fit to the glass ensuring all gaskets are fitted IMPORTANT If you have have purchased an 8mm product use TWO gaskets either side of the glass one thick and one thin if you have purchased a 10mm product use ONE thicker gasket either side of the glass IMPORTANT If you have have purchased a product with a print please ensure you fit the print on the outside 4 Take the Red Door...

Page 6: ...u have have purchased a product with a print please ensure you fit the print on the outside 5 You must replace the back plate as shown above and swap out 1 gasket from the hinge with new over hanging gasket onto the Hinges and fully tighten the countersink screws Note There are the correct amount of gaskets on either side of the glass dependant on the size purchased Note Included with the product ...

Page 7: ...g it horizontal Position the level so it is over the Masking Tape and add a line using a pencil do the same for the other Hinge 6 Place the the top edge of the Wall Marker on the line on the Masking Tape ensure that the Wall Marker is pushed fully up to the wall Mark through the two holes onto the Masking Tape Repeat for the other 7 Ensure the Seal Carrier Profile is still parallel to the Door Gla...

Page 8: ...to the Hinge Vertical Extrusion when the Door is closed Push fully onto the glass 2 Fit the Bubble Seals to the Hinge Side of the Door Glass trim as required NOTE The lower seal should sit as close to the top of the Wall to Dam Joint as possible 3 Fit the Top Cap to the Wall Profile and the Branding Badge to the top of the Door Glass 4 Fit all the Cover Caps to the screws to the Hinges Wall Bracke...

Page 9: ...and up the sides 4 Seal the base of the enclosure horizontally on the outside only where it meets the tray wetroom floor 5 Seal the Wall Profile all the way up from the tray wetroom floor on the inside and outside Do not seal along the base on the inside failure to comply may result in leakage Please allow 24 hours for the sealant to fully cure before using the enclosure IMPORTANT Failure to follo...

Page 10: ...er 1 5 Hinge To Wall 2 15 Vertical Seal 1 6 Handle 1 16 Bubble Seal 1 7 Seal Carrier Top Cap 1 17 Deflector Seal 1 8 Top Cap 1 18 Backplate and Gasket 2 9 RH Bottom Rail Door Joint 1 If you need to replace any damaged parts please see illustration below for parts list then call Customer Relations on 01325 328033 IMPORTANT On ordering Items please state both The finish colour of your product and Gl...

Page 11: ...ch or solvents these products will adversely affect the finish of the aluminium profiles 3 Don t use scouring pads powder or any sharp instruments when cleaning the enclosure Should you experience any problems during installation please refer to the Trouble Shooting Guide or contact Customer Relations on 44 0 1325 328033 To enable customer relations to provide you with an excellent level of servic...

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