Rotabroach SMARTPUMA1, Original Manual

Page 1: ...E Model No SMARTPUMA1 SMARTPUMA3 This machine Serial No is CE approved Rotabroach Ltd Imperial Works Sheffield Road Sheffield South Yorkshire United Kingdom S9 2YL Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email sales rotabroach co uk Web site www rotabroach co uk ...

Page 2: ...art Puma magnetic drill We would really like your feedback on the machine Other Products by Rotabroach Thank you for your purchase of our product For more information please visit our website at www rotabroach co uk Or contact our sales department on 44 0 114 2212 510 ...

Page 3: ...uctions 7 5 Cutsmart Feature 8 6 Mounting of cutters 9 7 Remedies for hole making problems 9 8 Wiring Diagram 10 9 Exploded diagram of machine 11 10 Exploded diagram of motor and gearbox 13 11 Pipe adaptor Kit 15 12 Chuck conversion 16 13 Maintenance 16 14 Trouble shooting 18 15 Cutter Selection Speeds and Feeds 19 16 Warranty 20 ...

Page 4: ...them away from the work area 5 Store idle tools when not in use All tools should be stored in a dry locked up place out of reach of children 6 Do not force the machine It will do the job better and safer at the rate for which it was intended 7 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use this tool for purposes not intended e g do not use the magnetic dr...

Page 5: ... this instruction manual may present a risk of personal injury 23 Have your machine repaired by a qualified Rotabroach technician This electric tool complies with the relevant safety rules Qualified persons using original spare parts should only carry out repairs otherwise this may result in considerable danger to the user 24 Never operate the machine if parts are missing or damaged 25 Never direc...

Page 6: ...sible substitute material should be positioned under the magnet and work piece to equate to a suitable material thickness If this is not possible an alternative secure method of restraining the machine MUST be used 8000N Maximum hand arm vibration magnitude measured at handle during operation in accordance with ISO5349 using a 22mm dia cutter through 13mm mild steel plate 2 95 m s Estimate of vibr...

Page 7: ... that coolant does not enter the motor unit Cutting tools may shatter ALWAYS position the guard over the cutter before activating the machine Failure to do so may result in personal injury On completion of the cut a slug will be ejected DO NOT operate the machine as the ejected slug may cause injury When not in use ALWAYS store the machine in a safe and secure location ALWAYS ensure that approved ...

Page 8: ...is put on the machine the LED will eventually turn RED and the motor will cut off and will not be allowed to be turned back on for approximately 5 seconds This is a safety feature to protect you and the machine from damage Ideally to get the most out of your machine you need to keep the LED green when drilling If it starts to turn orange release some pressure The panels are set to cut off when the...

Page 9: ...s on motor bushing support bracket main casting or loose gib adjusting set screws See causes and remedies above Replace Only a few thousandths wear permissible New arbor bushing is needed Light pressure only is needed until a groove is cut The groove then serves as a stabilizer Replace or re sharpen Sharpening service is available Improve centre punch and or replace worn parts Replace part or part...

Page 10: ... 10 8 WIRING DIAGRAM No Function Wire Colour 1 Magnet 1 110v 230v Magnet Black 2 Magnet 2 110v 230v Magnet Red 3 Motor Blue 4 Magnet reed switch Black 5 Motor Brown 6 N C 7 Mains Neutral Blue 8 Magnet reed switch Red 9 Mains Live Brown ...

Page 11: ...Issue 5 Original version Nov 2014 11 9 EXPLODED DIAGRAM OF MACHINE ...

Page 12: ...252 M3 screw 1 6 2 RD4102 Tension pin 2 12 RD23019 Arbor assembly 1 6 3 RD33077 Logo plate 1 12 1 RD33137 Arbor spindle 1 6 4 RD4077 Screw 4 12 2 RD4056 Circlip 1 6 5 RD43093 Screw 1 12 3 RA354 Button 1 6 6 RD4069 Shakeproof washer 1 12 4 RD3319 Spring 1 6 7 RD4068 Nut 2 12 5 RD4066 M8 Socket screw 4 6 8 RD43094 Earth tag 1 13 RD23018 Gib strip assembly 1 6 9 RD4070 Washer 1 13 1 RD33103 Fixed gib...

Page 13: ...Issue 5 Original version Nov 2014 13 10 EXPLODED DIAGRAM OF MOTOR AND GEARBOX From serial No 106991 and greater ...

Page 14: ... casing 1 3 5 RD43087 Circlip 1 6 4 RD33086 Brush end cap 2 3 6 RD33083 Intermediate gear 1 6 5 RM297630 Carbon Brush assy 230v 2 4 RD23007 B Inner Gear plate assembly 1 6 6 RD43089 Screw 2 4 1 RD23007 Inner Gear plate 1 6 7 RD43118 Capacitor 1 4 2 RD43088 Ph Bz Bearing 1 6 8 RD43119 Terminal 1 4 4 RM22880 Needle Bearing 2 6 9 RD43120 Screw 4 5 RD23011 Armature assembly 110v 1 6 10 RD43121 Brush c...

Page 15: ...at the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then check once again that the full length of the moving plates is touching the pipe at the front and back fasten the plate securely Feed the safety strap through the lugs at the front of the housing aroun...

Page 16: ...ny job make sure the machine is in good working order and that there are no damaged or loose parts Any loose parts must be tightened Before proceeding with any maintenance work be certain that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic base X Check alignment of the machine...

Page 17: ...ith the middle screws gently feed in all the screws until slight resistance is encountered 4 Operate the slide up and down a few times to test the movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without any sideways movement 5 Now raise th...

Page 18: ...mming big sparks and motor has no force Armature burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor of Speed Control Unit Defective Speed Control Unit Defective speed control or its wiring Defective or loose magnet on top of armature Damaged or defective brushes Guiding takes a great deal of effort Guide is set too tight Guide is dr...

Page 19: ...Issue 5 Original version Nov 2014 19 15 CUTTER SELECTION SPEEDS AND FEEDS ...

Page 20: ...aintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted on www rotabroach co uk The warranty claim must be lodged within the warranty period This requires the submission or sending of th...