RPS 3EGF020333, Manual

Page 1: ...MANUAL Version 1 1 English L Read the manual before carrying out any work TracFeed SFA Electromechanical remote motor drive...

Page 2: ...tems GmbH Garmischer Strasse 35 81373 Munich GERMANY Telephone 49 89 41999 0 Fax 49 89 41999 270 Email info rail ps com Internet www rail ps com Document number 3EGF002475D0014 en 14 09 2022 TracFeed...

Page 3: ...23 Illustrations in this manual are intended for basic understanding and may differ from the actual style This manual is addressed to the following target groups n Owner n Assembly personnel n License...

Page 4: ...The contents of this manual are protected by copyright and intended solely for end customers They may be used within the context of the intended use Any use beyond this is not permitted without the w...

Page 5: ...installations and equipment DGUV regulation 3 www dguv de Assembly drawings for applicable tightening torques n RPS document number 3EGF002458D0025 Depending on the project requirements different EU D...

Page 6: ...yees are always interested in acquiring new information and experience gained from practical application such information and experience may help improve our products Our technical customer service is...

Page 7: ...torage 33 4 1 Inspection on delivery 33 4 2 Symbols on the packaging 33 4 3 Transporting the packages 34 4 4 Storage of the packages 35 4 5 Packaging 35 5 Ensuring that the installation is dead 37 5 1...

Page 8: ...1 State check Z 55 8 1 2 Lubricate the gear spindle 56 8 1 3 Extraordinary check 56 9 Corrective servicing 57 9 1 Behaviour in the event of faults 57 9 2 Possible faults 57 9 2 1 Replace tooth belt 58...

Page 9: ...ing sign 2 Enclosure door 3 Lock 4 Pressure equalisation nozzle 5 Crank cover 6 ON OFF label 7 Cable entry 8 Plate 9 Fastening bolt 10 Adjusting lever 11 ON OFF label External overview Overview 14 09...

Page 10: ...14 Spindle gears 15 Crank cover 16 Crank cam 17 Adjusting lever 18 PE connection door The X1 terminal strip in the enclosure is used for the electrical connection Note the schematic dia gram The Trac...

Page 11: ...for use in the outdoor area of overhead contact line systems The drive meets the requirements of DIN VDE 0100 and the technical regulations of Deutsche Bahn AG Order number Designation 3EGF020333 Tra...

Page 12: ...Order number Designation Available on request Short circuit signalling relay 3EGF002076 Crank handle Overview 14 09 2022 TracFeed SFA Electromechanical remote motor drive 12...

Page 13: ...es unless avoided CAUTION This combination of symbol and signal word indi cates a potentially hazardous situation that could result in minor or slight injuries unless avoided NOTICE This combination o...

Page 14: ...combination of symbol and signal word indi cates hazards due to falling objects Failure to comply with these safety instructions can result in severe injuries The following symbol is used in safety in...

Page 15: ...ed to in the fol lowing as TracFeed SFA is used to activate the switch discon nectors and earthing switches installed on the pole tips for inter city and mass transit overhead contact systems Power tr...

Page 16: ...he connection and segregation of feeding groups within overhead contact lines No claims of any kind will be entertained if such claims result from improper use 2 3 Work and danger zone The work range...

Page 17: ...specify responsibilities with respect to assembly commissioning operation trouble shooting and repairs of the TracFeed SFA n The owner must provide personnel with the necessary protec tive equipment a...

Page 18: ...by appropriately qualified electricians only Unqualified untrained personnel must be kept away from the danger zones Once work on the system is complete make sure that no tools are left behind The mi...

Page 19: ...ork environment in which he is active and is familiar with all relevant standards and regulations Qualified electrician for high and medium voltage The qualified electrician for high and medium voltag...

Page 20: ...of responsibility they are involved with and know the relevant stan dards and regulations Trained qualified personnel must comply with the requirements of the applicable legal regulations for acciden...

Page 21: ...ou more visible to others Wear high vis clothing in particular when working in the vicinity of rail tracks Dispose of high vis clothing after use or have it cleaned professio nally to maintain its hig...

Page 22: ...onnel must be sufficiently informed of the potential hazards that may occur in railway operations Before commencing any work make sure that all the precautionary and safety measures have been taken Be...

Page 23: ...to fatal injuries Only perform work on overhead contact lines in favourable weather conditions When working in tunnels and at night ensure sufficient illumination of the work area at all times WARNING...

Page 24: ...es Do not lift heavy parts alone Use appropriate lifting technology or lifting tools WARNING Risk of fatal injury due to suspended loads During lifting procedures loads may swing out and fall down Thi...

Page 25: ...or emergency vehicles n Explain the situation to the emergency services 2 9 Environmental protection ENVIRONMENT Danger for the environment due to improper handling of environmentally harmful sub stan...

Page 26: ...r contact 5 Potential equalisation 2 10 2 Description of the safety devices The drive motor is protected against thermal overload and destruc tion by an overcurrent relay The switch off time for the o...

Page 27: ...To protect personnel against touch voltage when working on the TracFeed SFA the enclosure is earthed If assembled on a pole the enclosure is earthed via the pole if assembled on concrete walls the re...

Page 28: ...ntry 4 entries up to 21 mm for DB cable sealing terminals 4 entries for M20 cable gland Specification Value Unit Drive torque approx 450 Nm Switch run time depending on load approx 2 4 s Specification...

Page 29: ...switching The noise emission declaration was created in accordance with the harmonised standards listed below DIN EN ISO 3740 2001 03 DIN EN ISO 11688 1 2009 11 DIN EN ISO 11200 2014 10 3 4 Rating pl...

Page 30: ...all times Replace damaged labelling immediately Work on and in the TracFeed SFA may only be performed by trained qualified personnel Unauthorised persons must not open the TracFeed SFA n An earthing o...

Page 31: ...cranking direction switches the mast discon nector off The labelling for the direction in which the adjusting lever switches the mast disconnector on or off is located on the back of the Trac Feed SFA...

Page 32: ...enclosure door there is a terminal allocation diagram that provides information about the energy supply connec tion to the terminal strip Terminal allocation diagram Technical data Labelling 14 09 20...

Page 33: ...ages can only be asserted within the applicable complaint periods 4 2 Symbols on the packaging The following symbols are affixed to the packaging Always observe the symbols during transport The arrowh...

Page 34: ...sport them with other people if necessary Only remove the packaging immediately prior to assembly Only use the intended attachment points Avoid hard impacts do not throw the pack ages and avoid damage...

Page 35: ...the package is not damaged or soiled n If storing for longer than three months check the general con dition of all parts and the packaging on a regular basis Under certain circumstances more stringent...

Page 36: ...orrect disposal of packaging materials may pose risks to the environment Dispose of packaging materials in an environ mentally friendly manner Observe the locally applicable disposal regula tions If n...

Page 37: ...verify that all poles are dead using suitable measuring testing equipment e g voltage testers 5 4 Earthing and short circuiting In high voltage systems and some low voltage systems all parts on which...

Page 38: ...y means of distances and oversight must be maintained at all times Persons without special electrical instruction must maintain a min imum distance of 3 m and persons with special training must main t...

Page 39: ...orrectly A suitable measuring device must be tested in accordance with IEC 61557 3 DIN EN 61577 3 DIN VDE 0413 3 Measuring device for earthing resistance A suitable measuring device for the earthing r...

Page 40: ...ou require retaining brackets for offset mounting in order to connect the force displacement transmission device that needs to be connected to the back Corresponding retaining brackets are available f...

Page 41: ...irst install the retaining brackets on the TracFeed SFA or first attach the retaining brackets to the pole or structure This decision should be made in advance 1 Attach retaining brackets to the back...

Page 42: ...he side of the pole containing the switch crossbar with the mast disconnector Fig 11 Examples for assembling the TracFeed SFA on a lattice steel mast or flat frame mast Overview Assembly Assembly Asse...

Page 43: ...mount the shorter retaining bracket Fig 12 2 with M16 fastening bolts to the top of the back of the TracFeed SFA 2 If it was not already installed in Chapter 6 3 Assembly preparation on page 40 mount...

Page 44: ...helmet n Protective gloves n Safety footwear n High vis clothing Tool n Hand tools Requirement n The threaded sleeves have been installed 1 Install the TracFeed SFA Fig 13 3 on the retaining brackets...

Page 45: ...esive anchors threaded anchors 2 Draw on holes Fig 14 1 for the retaining brackets Fig 14 2 and 4 The vertical distance between the holes must be 400 mm Make sure that the upper retaining bracket is i...

Page 46: ...5 Connecting the force displacement transmission device by means of a shift linkage Personnel n Trained qualified personnel Protective equipment n Protective clothing n Industrial safety helmet n Prot...

Page 47: ...EP2 grease for example 6 5 Electrical connection 6 5 1 Connecting the electromechanical remote motor drive The assembly process described here is merely an example Due to the individual circumstances...

Page 48: ...to the underside of the enclosure Fig 16 2 using two screws M10 The sealing underlay must be between the enclosure and the cable termination 4 Lead the cable into the enclosure from below through the...

Page 49: ...tests and stroke setting Personnel n Trained qualified personnel Protective equipment n Protective clothing n Industrial safety helmet n Protective gloves n Safety footwear n High vis clothing Tool n...

Page 50: ...rdance with the IEC 60364 6 61 DIN VDE 0100 610 the following electrical measurements and tests have to be carried out before the function test n Measurement of the control cables grid loop impedance...

Page 51: ...hock on unearthed enclosure door Earth the enclosure door of the TracFeed SFA before opening it 2 Measure the grid loop impedance For this measurement use a suitable meas uring device tested in accord...

Page 52: ...ilable back up wires and the other wires in the cable To do this use a test voltage of 1 000 V with an insulation resistance greater than or equal to 1 M For this measurement use a suitable meas uring...

Page 53: ...ip ment n Protective clothing n Industrial safety helmet n Protective gloves n Safety footwear n High vis clothing Tool n Measuring device for earthing resist ance Requirement n Before the start of me...

Page 54: ...s must be removed 7 2 Putting into operation Commissioning normally takes place according to a commissioning programme created in accordance with the owner s processes and adapted to the local situati...

Page 55: ...with the shift linkage and the mast disconnector Check the external state of the remote motor drive and shift linkage in accordance of the applicable regulations for visible damage Scope of check n C...

Page 56: ...k This check is carried out after extraordinary events e g n Short circuits n Extreme weather situations storm heat ice hail 4 cm n Fire below and in the immediate vicinity 50 m of the contact line ef...

Page 57: ...ourself 9 2 Possible faults Personnel n Fitter for contact line installations Protective equipment n Industrial safety helmet n Protective clothing n Protective gloves n Safety footwear n High vis clo...

Page 58: ...After a switching command is triggered check the control voltage on the remote motor drive Wire break in the control cable Repair the control cable Control voltage automatic fuse for the relevant rem...

Page 59: ...0 2 3 Individually disconnect and mark the cable plug connections on the rectifier Fig 21 1 and plug them into the new rectifier in the correct position 4 Remove the defective rectifier To do this und...

Page 60: ...nsert the new motor Fig 24 2 and attach it loosely to the motor fastening Fig 24 1 with the screws The old screws can be reused if they are not damaged 10 Position the new Fig 24 3 tooth belt 11 Tight...

Page 61: ...fault 1 Close the enclosure door again 2 Have the control room enable the power supply to the remote motor drive 3 Have the control room carry out an electrical function test Corrective servicing Com...

Page 62: ...doubt contact customer service at Rail Power Systems NOTICE Loss of warranty Use of non approved spare parts will result in a loss of warranty RPS material number Designation 3EGT219250 001 Direct cur...

Page 63: ...ent cables DANGER Risk of fatal injury due to electric voltage 4 If present disconnect the cables for the signal control 5 Determine the position of the mast disconnector and move the mast disconnecto...

Page 64: ...orderliness and cleanliness in the work place Loosely stacked or scattered compo nents and tools could cause accidents Disassemble the components properly Note that some components are heavy If neces...

Page 65: ...he remaining supports and assembly accesso ries 2 Remove operating supplies and auxiliary materials and remaining processing materials and dispose of these in an environmentally friendly manner 3 Prop...

Page 66: ...electronic components lubricants and other auxiliary materials dis posed of by specialist companies If in doubt contact your local authority or spe cialist disposal companies for information about env...

Page 67: ...ts the line section against impermissible current loads RAMS The term RAMS stands for Reliability Availability Maintain ability Safety RAMS is a process as per EN 50126 that is intended to pre vent er...

Page 68: ...TSI Technical Specifications for Interoperability of the railway system Glossary 14 09 2022 TracFeed SFA Electromechanical remote motor drive 68...

Page 69: ...tion 37 earthing and short circuiting 37 Establishing a dead installation 37 isolating from the power supply 37 Securing against re connection 37 shielding 38 Decommissioning 63 Disassembly 64 65 Disp...

Page 70: ...quirements 18 Plate 29 Potential equalisation 27 Preventive servicing extraordinary check 56 Inspection 55 Regrease the gear spindle 56 Project documentation 4 Protective equipment 21 R Recommissionin...

Page 71: ...nal allocation diagram 32 Test records 4 Tools 39 Training 6 20 Transport Attachment points 34 fragile 33 Inspection on delivery 33 Packages 34 Packaging 33 Symbols 33 Weight 34 Wetness 33 U Unauthori...

Page 72: ...Appendix Appendix 14 09 2022 TracFeed SFA Electromechanical remote motor drive 72...

Page 73: ...81 B 1 Training log 81 B 2 Test and inspection plan 82 C Directory of other documents and descriptions 86 D List of drawings stated in the text 87 E Information about the order 88 Appendix 14 09 2022...

Page 74: ...A Schematic diagrams Schematic diagram type 1 9 1 standard Schematic diagrams 14 09 2022 TracFeed SFA Electromechanical remote motor drive 74...

Page 75: ...n n e c o n L 1 2 0 2 3 0 V D C c o n n e c o n g r o u n d A C c o n n e c o n L 1 2 0 2 3 0 V D C c o n n e c o n g r o u n d V o l t a g e t r a n s f o r m e r f u s e V o l t a g e t r a n s f o...

Page 76: ...Schematic diagram type 1 13 1 standard Schematic diagrams 14 09 2022 TracFeed SFA Electromechanical remote motor drive 76...

Page 77: ...6 0 0 1 o r 1 2 0 0 1 T e r m i n a l 3 K M K E r e l a y T e r m i n a l 4 c e n t r a l p o i n t c o n d u c t o r o r n e u t r a l c o n d u c t o r K S MR t y p e 0 3 1 E X T E R N A L A C c u r...

Page 78: ...t i o n p u s h b u t t o nf u n c t i o n w i t ha u t o ma t i c l a t c h i n gc o n t r o l S a f e t yc o v e r ma d eo f t r a n s p a r e n t p o l y c a r b o n a t e O N S 5 a n d O F F S 6...

Page 79: ...7 U 3RVLWLRQ VZLWFK GRRU QWHUUXSWRU GH SRVLomR SRUWD 6 HWULHEVVFKDOWHU 2SHUDWLQJ VZLWFK QWHUUXSWRU GH RSHUDomR QWULHEVPRWRU Drive motor HIHKO 86 OFF command HIHKO 1 ON command 9 0HOGXQJ 1 Signal ON 0H...

Page 80: ...23 first use in the Netherlands has a triangular actuation for both the door lock and for the crank cover Due to the different pole fastening a modified adjusting lever is used The TracFeed SFA type 1...

Page 81: ...on a regular basis A log must be kept of this training to enable better tracking Date Type of training Name of the trainee Signature of person trained Training pro vided by Signature of trainer Checkl...

Page 82: ...covers Complete damage etc Gears Lubrication damage Flexball Shift linkage Routing guide as per manuals and switching instructions Stop screw Removed or correctly adjusted MTS lubrication Lubrication...

Page 83: ...s are reached Electrical switching end positions reached Complete retraction of the mast switch multiple switching operations for check ing purposes Contact blade inlet Minimum specifications as per M...

Page 84: ...MTS Version 0 0 Created by Michael Mayer Date 15 06 2021 Template normal dotm 2016 08 01 Print date 2022 05 06 Page 3 of 4 Acceptance of the RPS components is hereby confirmed Accepting Party Date Sig...

Page 85: ...fication resp drawing number Serial number Rated voltage Serial number of the remote motor drive is located on the right hand side of the enclosure Type Serial number Grid voltage Power consumption Ye...

Page 86: ...C Directory of other documents and descriptions Directory of other documents and descriptions 14 09 2022 TracFeed SFA Electromechanical remote motor drive 86...

Page 87: ...D List of drawings stated in the text List of drawings stated in the text 14 09 2022 TracFeed SFA Electromechanical remote motor drive 87...

Page 88: ...E Information about the order Information about the order 14 09 2022 TracFeed SFA Electromechanical remote motor drive 88...

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Page 90: ...Rail Power Systems GmbH 2022...