RPS Falcon 200, Owner'S Manual

Page 1: ...ike Parents should consider child s age size maturity and ability before allowing to ride Minimum Age Requirement 16 Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle ...

Page 2: ...ver normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over Ricky Power sports LLC is not liable for any damage claim or liability claim person or otherwise resu...

Page 3: ...THE OIL 12 CHECK UP OF SPARK PLUG 12 CHECKING CLEANING THE AIR FILTER 13 ADJUSTING THE THROTTLE CABLE 14 ADJUSTING THE CARBURETOR 14 ADJUSTMENT OF REAR BRAKE 15 ADJUSTMENT OF CHAIN 16 GREASING PROCEDURES TO THE DRIVING CHAIN 16 VEHICLE WASHING 17 INSTRUCTIONS FOR STORAGE 18 RESUMPTION OF SERVICE AFTER STORAGE 19 TABLE AND TORQUE OF FASTENERS 19 MAINTENANCE ROUTINE DIAGRAM 20 TROUBLE SHOOTING 21 EL...

Page 4: ...efore riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other ...

Page 5: ... This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the ...

Page 6: ...ves boots long sleeved shirt or jacket and long pants 2 Loose clothes are not suitable for motorcycle driving or riding as they may get caught on footrest or wheel resulting in danger MODIFICATION OF THE VEHICLE CAUTION Never perform any unauthorized modifications to this vehicle Only use original replacement part which can be obtained through Ricky Powers ports LLC 1 844 250 2199 ...

Page 7: ...0mm Torque Rated 10N m 2500 rpm Curb Mass 73kg Idling speed 1500 150 rpm Payload 75kg Displacement of cylinder 196cc Front wheel 19 X 7 8 Spark plug Torch F7RTC Rear wheel 19 X 7 8 Spark plug gap 0 6mm 0 8mm Brake Type Drum Gap of air valve IN 0 10 0 15 mm cold Capacity of gasoline tank 3 6L Gap of air valve EX 0 15 0 20mm cold Capacity of oil tank 0 6L Ground clearance 139 mm Drive Centrifugal cl...

Page 8: ...6 PARTS SUBASSEMBLIES ...

Page 9: ...7 ...

Page 10: ...nd turning the cap clock wise Wipe any spilled fuel from the bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE POSSIBLE OF THE BUILD UP OF GASOLINE FUMES Operation of the fuel valve the valve under the fuel tank ON With the handle of the fuel valve to ON position the fue...

Page 11: ... Position 4 Pull the Start Recoil cord until engine starts 5 After engine has sufficiently warmed up place Choke lever in OFF Position Procedures for stopping engine 1 Release throttle twist grip to slow down engine 2 Set the ignition switch to position 3 Set the fuel valve lever the fuel tank valve handle to OFF position ...

Page 12: ...switch The ignition switch is provided on the right handlebar When the switch is turned to off position the engine will not start or stops the engine When the switch is turned to on position the engine can start and the vehicle can be driven ...

Page 13: ...ck the oil level There is no need to screw the oil gage plug into its hole in the crankcase Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type of oil other than what is recommended in ...

Page 14: ...enter 3 Clean and replace the Screw Plug tightly Torque to 18 ft lb 4 Refill the engine with 0 6L of recommended oil and recheck the amount of oil in the engine by using the oil gauge plug CHECK UP OF SPARK PLUG 1 Remove the cap of spark plug and screw off the spark plug using the plug wrench 2 Clean the spark plug all around or replace it if it is corroded or there is too much deposit on it 3 Reg...

Page 15: ... Remove air filter 4 Remove foam cover from Air filter element 5 Tap the Air filter element gently to remove most of the dust and dirt Blow out remaining dust with compressed air If the element is damaged replace it 6 Wash the foam element cover per instructions below then allow to dry thoroughly 7 Re install foam cover to the air filter element 8 Re install air filter and close cover ...

Page 16: ... operating movement 2 6mm 078 24in If the grip cannot be moved freely turn the adjusting nut to ensure proper operating movement After adjustment start the engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained ADJUSTING THE CARBURETOR Adjusting procedures of idling speed 1 Support the vehicle by a stand 2 Adjust the id...

Page 17: ...e operating movement of 5 7mm 2 3in 2 To make adjustment turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake 3 Brake shoes should be replaced by a qualified service technician once brake shoes are worm ...

Page 18: ...lines in the similar position on both sides 3 Tighten rear axle bolt by a torque of 50 60Nm 37 44 ft lb 4 Repetitively check the tension of the chain GREASING PROCEDURES TO THE DRIVING CHAIN 1 Shut off the engine 2 Add light amounts of machine oil or chain grease to the driving chain Too much machine oil or chain grease may cause splattering to occur Attention The chain should be replaced when the...

Page 19: ... Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch Meters 1 After pre wiping the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion Plastic subassemblies should be cleaned by wiping with a cloth or foam soaked in neutral detergent solution followed by washing with clean water 2 After the cleaned vehicle...

Page 20: ...storage will last for more than one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after the storage 3 Take out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine and finally fit ...

Page 21: ... rust oil from the fuel tank followed by filling it with fresh gasoline therein 3 Prior to driving all the required check ups must be made It is better to drive it at a low speed in an open area to test its performance before normal operation TABLE AND TORQUE OF FASTENERS Ser No Fastener Torque Newton m Foot lb 1 Front wheel axle nut 35 45Nm 26 33 ft lb 2 Rear wheel axle nut 50 60Nm 37 44 ft lb 3 ...

Page 22: ...must also be capable of completing the procedure means This item can only be carried out by an authorized service center in order to ensure safety Notes 1 Maintenance should be conducted more frequently when Mini Bike is driven in dusty areas 2 When Mini bike has exceeded the maximum figures specified in the table maintenance should be still cycled according to the intervals of time or hours state...

Page 23: ... engine Remove and inspect spark plug Dry and reinstall spark plug 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the engine to a qualified mechanic Replace or repair faulty components as necessary Engine Lacks Power 1 Filter element s clogged Check air filter Clean or replace 2 Bad fuel engine stored without treating or draining gasoline or refueled with b...

Page 24: ...22 ELECTRICAL DIAGRAM FALCON200 MINI BIKE ...

Page 25: ... reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifications WARRANTY COVERAGE Ricky Power Sports LLC warrants that each new 2015 and later vehicle is designed built and equipped so as to conform at the time of initial...

Page 26: ... not conforming to the original specifications which adversely affect performance Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITE...

Page 27: ...w long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any questions regarding your warranty rights and responsibilities you should contact Ricky Power Sports LLC 1 844 250 2199 ...

Page 28: ...26 Ricky Power Sports LLC Toll Free 1 844 250 2199 2651 2653 Manana Drive Dallas TX75220 ...