Rühle MPR 150, Instruction Manual

Page 1: ...smitteltechnik Translation of the original instructions Tumbler Type MPR 150 220 Rühle GmbH Beim Signauer Schachen 10 79865 Grafenhausen Germany Tel 49 7748 523 11 Fax 49 7748 523 8511 www original ruehle de ...

Page 2: ... 13 4 1 Safety instructions 13 4 2 Cleaning agents and disinfectants 14 4 3 Cleaning procedure 14 5 Service Care maintenance repair 16 5 1 Regular care 16 5 2 Regular maintenance 17 5 3 Repair and spare parts 18 6 Disposal 18 7 Technical documentation 18 7 1 Technical data 18 7 2 Electrical circuit diagram 20 8 EC Declaration of Conformity according to Directive 2006 42 EC for MPR 150 21 9 EC Decl...

Page 3: ...this process Refrigeration installer These work activities may be carried out only by a re frigeration installer Disregard may result in injuries Warning of hot surface 1 1 Safety instructions A supervisor responsible person must be appointed for the ma chine This person must a Completely read and understand these operating instructions before transport commissioning setup operation cleaning decom...

Page 4: ...e maintenance dismantling Wear eye protection Use light breathing mask Care maintenance Wear hearing protection The operator must operate the machine according to the intended use and strictly observe all points listed in the Operation work in structions prepared by the supervisor Before putting the machine into operation for the first time and on each working day the operator must check the funct...

Page 5: ...he power plug pulled from the outlet Take the Table PC from the bracket and switch it off permanently The machine must be secured against further use The supervisor must arrange for the repair of the non functional safety device by a Rühle service technician Until the corresponding parts have been repaired the supervisor must ensure that the ma chine or parts of the machine are under no circumstan...

Page 6: ... out by a refrigeration installer Maintenance The machine must be disconnected from the mains when performing maintenance work The protective covers may be removed only while per forming maintenance control cabinet side cover Beware of hot or cold surfaces e g drives cooling unit etc during maintenance work 1 3 Intended Use The Tumbler has been solely designed for mixing salting seasoning marinati...

Page 7: ...only be carried out in the presence of a Rühle service technician or by persons au thorised by Rühle Rühle GmbH Lebensmitteltechnik shall not be liable for any damage resulting from non compliance with these operating instructions 2 1 Machine transport and setup Please refer to the short instructions supplied with the machine re garding transport and setup of the Tumbler The machine and machine pa...

Page 8: ... the drum Foundation load MPR 150 6 9 kN m Foundation load MPR 220 7 8 kN m Set up the machine on a solid level floor with sufficient load bearing capacity 2 2 Workplace description The work area around the machine is at least 0 5 m on all sides for maintenance work it is at least 1 m if used as passage way it is at least 1 2 m MPR 150 Swivel range of drum Swivel range of drum and lid ...

Page 9: ...Tumbler MPR 150 220 9 MPR 220 Swivel range of drum and lid Swivel range of drum Swivel range of drum and lid ...

Page 10: ...y line has been repaired The power supply line must be regularly checked Check the correct rotational direction of the machine by starting it A message appears on the tablet PC if the ro tating field is wrong In such a case an electrician must change the direc tion of rotation inside the mains plug The power supply to the machine must be fuse pro tected with 16A secured with an AC DC sensitive gro...

Page 11: ... being executed the machine will react as follows when the power supply is reinstated it will start up again automatically and the program will continue from that point at which it was in terrupted by the power failure The startup warning horn will sound before this restart In its respective life cycle phases transport commission ing setup operation cleaning decommissioning care maintenance disman...

Page 12: ...erson may stand in the swivel range of the lid The operator must make sure that no persons who do not know the hazards of the machine or cannot anticipate them are about in the area of the machine If the drum is inclined downwards and you aerate the drum or even open the lid the goods will fall out of the machine Each time before you start working make sure that the lid seal has been inserted corr...

Page 13: ...s that come into contact with the food product 4 1 Safety instructions Follow also the safety instructions in Chapter 1 1 The cleaning staff must notify the supervisor immediately of any defects on the machine The cleaning staff must use the specified cleaning agents and disinfectants Germ reduction is achieved only by correct cleaning and subse quent disinfection Appropriate material e g brushes ...

Page 14: ...t No Product name Description pH value Working concen tration Exposure times min Temper atures C 15207 FINK Spül ASS Alkaline foam cleaner mild alkaline 1 0 5 0 5 15 20 50 daily 19402 FINK Superfett löser Alkaline foam cleaner 0 5 5 0 5 20 20 50 10030 FINK FC 30 Cleaning and disin fection combined 1 0 3 0 5 15 20 50 18556 FINK FC Power foam A2 Alkaline foam cleaner 1 5 3 0 5 20 20 50 13308 FINK An...

Page 15: ...ng prod ucts are sometimes not used since the IFS standard must be met Possible alternative products would be for example FT 107 DES Supplier FINK TEC GmbH Oberster Kamp 23 59069 Hamm Germany Tel 49 2385 730 info finktec com www finktec com 4 3 Cleaning procedure Please refer to the short instructions supplied with your machine for carrying out the cleaning procedure Cleaning preparations To ensur...

Page 16: ...tain permission from Rühle customer ser vice if welding or cutting work is required on the ma chine Make sure when working on the electrical equipment of the machine that this is only done by qualified personnel the machine is always disconnected from power a waiting time of at least 10 minutes is observed af ter switching off the machine to allow the capaci tors of the frequency converters to dis...

Page 17: ...g Check the lid holder 5 2 Regular maintenance Regular maintenance of the machine must be carried out every 2000 hours of operation but at least once per year Maintenance schedule a Inspect the safety devices as outlined in Chapter 1 1 Safety Instructions b Test run with open machine caution moving parts c Check air filter and air oil separator of the vacuum pump and replace if necessary d Change ...

Page 18: ...able regu lations 1 The machine contains a cooling system filled with the refrig erant R404A It must be pumped off by a refrigeration in staller and must then disposed of correctly 2 The following components contain oil a Lid drive b Tumbling arm drive c Mixing arm drive d Slewing gear e Vacuum pump f Compressor cooling unit All gears motors except for the compressor are equipped with oil draining...

Page 19: ...itres MPR 220 160 litres Refrigerant R404A 0 75 kg Speed of mixer and tumbling arm 0 to 50 rpm Vacuum 0 90 Foundation load MPR 150 6 9 kN m Foundation load MPR 220 7 8 kN m Emission sound pressure level LpA 70 dB A Measured according to DIN EN ISO 11201 in case of uncertainty KpA 2 5 dB Measured while idling without product at maximum speed The data on the type plate principally applies it is loca...

Page 20: ...ng device as protective measure a ground fault circuit interrupting device type B AC DC sensitive must be used 7 2 Electrical circuit diagram The electrical circuit diagram of your machine is located in the electri cal control cabinet and must be supplied when reselling the machine ...

Page 21: ...wing additional EU Directives and standards including any changes to these that are valid at the time of the declaration DIN EN 1672 2 2009 07 Food processing machinery Basic concepts Part 2 Hygiene requirements DIN EN 60204 1 2007 06 A1 2009 10 Safety of machinery Electrical equipment of ma chines Part 1 General requirements EC 1935 2004 Regulation on materials and articles intended to come into ...

Page 22: ...o these that are valid at the time of the declaration DIN EN 1672 2 2009 07 Food processing machinery Basic concepts Part 2 Hygiene requirements DIN EN 60204 1 2007 06 A1 2009 10 Safety of machinery Electrical equipment of ma chines Part 1 General requirements EG 1935 2004 EU 10 2011 Regulation on materials and articles intended to come into contact with food EG 2023 2006 Regulation on good manufa...