S.I.S.E. MV3-IM Series, User Manual

Page 1: ...ER Guide Hot runner temperature control Software MV3 IM and MV3 Series Multizone Controllers Written by K PERRIN Date 08 04 19 Approved by NCN Date 08 01 20 Change history Date Change description A 08...

Page 2: ...s 18 3 1 2 Temperature control configuration 18 3 1 2 1 Temperature control configuration settings 18 3 1 2 2 Ramp Softstart Settings 19 3 1 2 3 Heating zone configuration 21 3 1 2 4 Zone Groups 26 3...

Page 3: ...ion 46 3 3 A 46 3 3 1 Remote log in 46 3 3 2 Communication 47 3 3 3 System information 47 3 3 3 1 Restoring factory settings 48 3 3 3 2 Loading a company logo 48 3 3 4 Data acquisition 49 3 3 4 1 Data...

Page 4: ...fter a few seconds the display screen lights up System type Serial number Software version 2 GENERAL PRESENTATION OF THE INTERFACE 2 1 C The user interface always displays these 3 elements Status bar...

Page 5: ...graphical user interface The status bar blinks red if alarms are triggered The contents of the Action bar depend on the screen currently in view and display icons which act directly on system settings...

Page 6: ...e level 2 enter the default password for this level 123456 to confirm press to change to privilege level 0 enter the password of the current level to confirm press To change the passwords for privileg...

Page 7: ...mbnail to access the screen Press the tab to return to this display Press the Zone configuration table thumbnail to go to that screen You can now check the status of the control zones by clicking on t...

Page 8: ...software configuration options The table below gives a summary of the screens available under the di erent tabs Tab Screen System Configuration files Operating Mode Time Programming Scheduling Documen...

Page 9: ...ed zoom level and on the screen size The color indicates the status of the zone Red zone with alarm Green zone without alarm Grey zone OFF Blue zone with low temperature alarm Purple zone using the te...

Page 10: ...its setpoint can be gradually reached The zone is in Boost mode 3 1 2 1 3 1 2 3 The zone is backed up the power applied to the zone is identical to the power applied to the slave zone 3 1 2 3 The zon...

Page 11: ...e is above setpoint High temperature alarm Cut Thermocouple Reversed Thermocouple The zone is in manual mode after the thermocouple has been cut This function must be previously activated 3 1 2 1 Zone...

Page 12: ...nce The zoom level can be changed in either of two ways either by swiping diagonally upwards to zoom in displaying fewer zones and diagonally downwards to zoom out displaying more zones or by using th...

Page 13: ...y specifically selected zones These zones can be selected by pressing a zone which is then highlighted in orange Selected zone Pressing an already selected zone deselects it It is also possible to sel...

Page 14: ...tion Software configuration is done during its first use or occasionally if you want to change an overall software setting 3 1 1 1 General configuration The overall settings of the software can be con...

Page 15: ...his option is used to select the action of the STANDBY input see 6 4 of the Operating instructions Possible options are No action the input is ignored Standby if the input is open the system enters St...

Page 16: ...ace click on the corresponding flag The time zone parameter must be specified when a time server is used 3 1 1 4 and for the automatic calculation of summer winter time The modifications are confirmed...

Page 17: ...network is working The icon indicates that the system is not connected When using a remote screen or VNC client display network configuration will not be possible 3 1 2 Temperature control configurat...

Page 18: ...o continue Boost duration The duration of the Boost function can be set in this field For more information on this function see 3 1 2 3 Configuring Boost value and 3 1 2 5 The Boost function can unblo...

Page 19: ...within the maximum gradient A During cooling slope E will be applied down to temperature I considered cold and the fastest zones will follow the slowest zones Staggered ramp gg This ramp uses the gro...

Page 20: ...minimum Uncontrolled cooling time Optimized cooling time Maximum cooling time Power restriction In all four start up modes power is limited to 15 at the start of the ramp for 1 minute or until the zon...

Page 21: ...ignment to groups Quick zone modification Current setpoint On O Operating mode You can change the setpoint value currently used for the selected zone s According to the current Automatic or Manual mod...

Page 22: ...onfigured In manual mode a power level to be applied can be specified manually The temperature is not monitored at all in this case The control system allows the user to configure 2 temperature setpoi...

Page 23: ...h the problem of defective thermocouple probes For instance if the thermocouple of zone 1 malfunctions during production the job can still be finished by configuring the zone 1 to use the thermocouple...

Page 24: ...r Monitoring Mode In control mode the zone controls the applied power in order to reach a setpoint In monitor only mode no power is applied Only the temperature is monitored and associated alarms can...

Page 25: ...ccessible in the Control view You must first create a group and then assign zones to it You can then display a selected group to modify its contents or delete a selected group Creating a zone group To...

Page 26: ...roups Group name Group type icon manifolds or nozzles This screen shows which zones are assigned to each of the various groups The composition of the various groups can be seen by pressing the and ico...

Page 27: ...in the entry screen which is displayed 3 1 2 5 Zone configuration table To access this screen press the Control tab twice and select the Zone configuration table screen Changes the setting for zones...

Page 28: ...s are accessible from the Quick change action bar of the configuration 3 1 3 Configuration files Configuration files enable you to store the whole configuration of the hot runner system for a given mo...

Page 29: ...re in the column then wait 5 minutes 6 Apply reference values Control view Mold monitoring screen Power monitoring table in the sub menu select Save measurements 3 2 4 3 Once these operations have bee...

Page 30: ...e product Notes optional notes on the configuration file Finally you must confirm Hundreds of files can be created 3 1 3 2 Displaying a configuration file It is possible to view the contents of a file...

Page 31: ...d configuration changes 4 Go to the Configuration files screen System view 5 Press Since changing a file involves irretrievably deleting the old configuration a confirmation dialogue will appear each...

Page 32: ...access to and Export a file To export a configuration file 1 Go to the Configuration files screen System view 2 Choose the file to be exported in the list on the left the name of the file is highlight...

Page 33: ...rt a configuration file in PDF format 1 Go to the Configuration files screen System view 2 Choose the file to be exported as a PDF file in the list on the left the name of the file is highlighted and...

Page 34: ...is a temporary state 3 1 2 2 Stop No zone is heating but the system is turned on It is in this state that it is recommended to make all the pre settings Transitional states When some state changes are...

Page 35: ...et di erently in the Control view on the Temperature control settings page the Start up mode on power up can be set You can choose Stop Standby or Production The mode at power up will also depend on t...

Page 36: ...tion bar Icon Action Activate deactivate selected zones 3 1 2 3 Toggle selected zones between manual and automatic mode 3 1 2 3 Raise lower setpoint of selected zones in stages Give access to the zone...

Page 37: ...Standby the setpoint applied to the zone will be the temperature setpoint for the Standby state If the zone is configured in manual mode and the system in Production the setpoint applied to the zone...

Page 38: ...me date or alarm type in increasing or decreasing order An upturned or downturned triangle marks the sort parameter and shows the direction of sorting in increasing or decreasing order Any alarm may b...

Page 39: ...wires of the thermocouple are reversed Defective Triac triac is faulty on a zone Abnormal current the current of the zone di ers from the saved current reference value Lack of Phase phase of the zone...

Page 40: ...when a mold is first installed or after mold maintenance to check the integrity of the mold and its connections The screen to be used for this test can be found in the Control view MoldScan screen Thi...

Page 41: ...le zones Once the parameters have been set or checked press the button The system switches then to the MoldScan state At the end of the analysis the system switches to the Stop state You can stop the...

Page 42: ...enu Mold monitoring o ers 3 tables the first column of which contains the zones by groups These details can be viewed zone by zone by pressing on the line of a particular group The Zones without group...

Page 43: ...Once the control zone is monitored drift is detected by comparing the applied power values with safety tolerances set by the user When the monitoring system detects an anomaly it displays an alarm sy...

Page 44: ...y system of quantities ohms watts amperes Applying reference values To have valid reference values the values must be saved in the Save measurements sub menu Actions that can be performed from the sub...

Page 45: ...hen the application has started up enter the interface s IP address available on the Network Configuration screen 3 1 1 4 or an address in the format hostname local with hostname being also available...

Page 46: ...xternal machine Communication can be set in the Configuration view External parameters screen Up to 3 simultaneous communication channels can be configured 3 3 3 System information System information...

Page 47: ...original factory settings All control settings will be reset Upon pressing this button the interface resets completely 3 3 3 2 Loading a company logo When connecting a USB device the Import company l...

Page 48: ...di erent landscape screen You can toggle between displays by clicking on Data recording y or Curves portrait screen The two displays are one above the other 3 3 4 1 Data recording The Data recording...

Page 49: ...o samples must be changed by clicking on the Time between two samples input field by moving the Time between two samples cursor You can then start the acquisition by pressing stops recording Once the...

Page 50: ...r Temperature is displayed as a solid line the setpoint as a fine dotted line and the power applied as dashes Time scale can be changed using the Zoom in and Zoom out icons A scroll bar located under...

Page 51: ...ntation files screen System view allows you to display various factory installed documents like Operating instructions Connection diagrams Double click on the name of the document you wish to view to...

Page 52: ...week Duration programming Programming a maximum production duration No programming Basic system behaviour 3 3 6 1 Weekly Planning The action button activates the Planner settings tab This table shows...

Page 53: ...g is activated When the controller is powered on after a planned date the start up mode applied will be the one set as Start up mode on power up see 3 1 2 3 3 6 2 Duration Programming The action butto...

Page 54: ...obe of a nearby zone Drop in temperature and the status bar blinks red Reversed thermocouple Low temperature alarm activated Reverse the polarities then set the zone to OFF and then to ON to acknowled...

Page 55: ...lied is equal to 0 and the element heats permanently that means that the triac or the heater is in short circuit Switch o the system immediately Check the triac or the control card in question Check a...

Page 56: ...s red Load partially deteriorated Heating element fault alarm activated Replace the heating element Temperature increases The symbol appears and the status bar blinks red Abnormally high temperature e...

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