SAB Heli Division Goblin 630 COMPETITION, Manual

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Page 2: ...Goblin 630 Competition Manual Release 1 0 Octorber 2013 SAB HELI DIVISION S R L Via San Crispino 47 47030 San Mauro Pascoli FC ITALY...

Page 3: ...formed about changes to your kit such as upgrades retrofits and other important developments SAB Heli Division cannot be held responsible for issues arising with your model and will not provide suppor...

Page 4: ...manufacturer You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product SAFETY GUIDELINES Fly only in areas dedicated to the use of model...

Page 5: ...e at the beginning of every chapter TOOLS LUBRICANTS ADHESIVES Generic pliers Hexagonal driver size 1 5 2 2 5 3 4mm 4mm T Wrench 5 5mm Socket wrench for M3 nuts 8mm Hex fork wrench for M5 nuts Medium...

Page 6: ...rbon parts often leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc Very important in red line zone Copyright 2013 SAB Heli Division...

Page 7: ...ocket Head Cap Screw M2 5x8mm HC020 S Flat Head Cap Screw M2 5x5mm Socket Head Cap Screw M2 5x8mm Stop Battery Plate H0150 S Flat Head Cap Screw M2 5x5mm HC128 S Battery Support H0153 S Battery Tray H...

Page 8: ...Socket Head Cap Screw M3x10mm Finishing Washer M3 x4 Flat Head Cap Screw M2 5x5mm HC128 S Frame Spacer H0003 S ESC Support H0088 S Finishing Washer M3 H0007 S Cable Pass HA010 S Canopy Positioners H0...

Page 9: ...inishing Washer M3 H0007 S Socket Head Cap Screw M3x8mm HC056 S Socket Head Cap Screw M3x10mm HC056 S Finishing Washer M3 Socket Head Cap Screw M3x10mm x3 x3 Finishing Washer M3 x7 Socket Head Cap Scr...

Page 10: ...Sliding Landing Gear H0039 S Sliding Landing Gear H0039 S Landing Gear 2 Assembly Socket Head Cap Screw M2 5x6mm HC018 S Socket Head Cap Screw M2 5x6mm HC018 S Socket Head Cap Screw M2 5x6mm HC018 S...

Page 11: ...5 Transmission Assembly Copyright 2013 SAB Heli Division All rights reserved Page 9 Chapter 5 Transmission Assembly...

Page 12: ...Main Structure H0009 S Bearing Support Assembly H0024 S x1 x4 Button Head Cap Screw M3x4mm x1 Flat Head Cap Screw M2 5x5mm HC128 S Socket Head Cap Screw M3x8mm Socket Head Cap Screw M3x8mm HC050 S Bea...

Page 13: ...nitial rough rotation After some run in flights 3 5 flights it will begin to rotate freely ensuring perfect contact and the ability to transmit maximum power It is advisable to lubricate these two ele...

Page 14: ...Screw M3x12mm Socket Head Cap Screw M3x50mm Socket Head Cap Screw M3x12mm HC062 S Tail Belt Idler Assembly H0070 S Belt Tensioner Arm Assembly H0070 S Washer 3 2x 6x0 5mm HC180 S Socket Head Cap Screw...

Page 15: ...al pulley selection Spring HC314 HC315 S Washer 5 3x 15x1mm HC188 S Metric Hex Nylon Nut M5 HC218 S Spring HC310 HC315 S Washer 5 3x 15x1mm Socket Head Cap Screw M3x10mm Finishing Washer M3 Note for 6...

Page 16: ...6 Main Rotor Copyright 2013 SAB Heli Division All rights reserved Page 14 Chapter 6 Head...

Page 17: ...Bearing 3x 7x3mm HC402 S Flanged Bearing 2 5x 6x2 5mm HC400 S Spacer Arm 2 5x 4x6 3mm H0253 H0132 S Spacer Arm 3x5x2 7mm H0134 H0132 S Main Blade Grip Assembly Bearing 10x 19x5mm HC422 S Approx 75mm R...

Page 18: ...w M3x8mm HC050 S Socket Head Cap Screw M3x12mm HC062 S Carbon Frame Assembly Canopy Mount Base H0319 S Head HPS Assembly Central Group Assembly Socket Head Cap Screw M3x8mm HC050 S Metric Hex Nylon Nu...

Page 19: ...s and sub trim set before installation of the servos in the model figure 2 Proceed with installation following the instructions below Figure 3 shows a completed installation Uniball M2 5H6 H0064 S Soc...

Page 20: ...ips Set Screw M2 5x18mm HC140 S Linkade Rod B Aseembly Head HPS Version Preliminary Setup Adjust the linkage as shown The linkage Rod A has thead right left Turning you can change the tracking without...

Page 21: ...if you wish for improved cooling Figure 3 Passage recommended for ESC wires Consider the movement of the battery tray Figure 4 Show the installation of the ESC with heatsink Note that carbon plate H00...

Page 22: ...ase of boom separation during a crash Slot for sensor cable It is important to lock the plugs of the flybarless unit with an adhesive for example hot glue Tail servo extension cable To install a one p...

Page 23: ...23 S 23T Pinion ratio 9 3 1 H0015 20 S 20T Pinion ratio 10 7 1 H0015 24 S 24T Pinion ratio 8 9 1 H0015 21 S 21T Pinion ratio 10 2 1 H0015 26 S 26T Pinion ratio 8 2 1 H0015 xx S is a motor pulley for...

Page 24: ...n put the belt around the big pulley Rotate the motor several times by hand Release the screw that locks the slide The springs keep the belt in tension Help the springs by pulling the motor slightly T...

Page 25: ...7 Boom and Tail Copyright 2013 SAB Heli Division All rights reserved Page 23 Chapter 12 Tail...

Page 26: ...S Oring HC335 S Tail Shaft H0325 S Tail Rotor Hub Assembly Spacer 5x 9x0 75mm H0330 S Thrust Bearing 5x 10x4mm HC435 S Bearing 5x 10x4mm HC411 S Socket Head Cap Screw M2x6mm HC004 S Buttom Head Cap Sc...

Page 27: ...rtical Fin H0046 S Tail Side Plate Assembly Socket Head Cap Screw M3x8mm HC050 S Tail System Assembly Flanged Bearing 6x 13x5mm Belt Gates HC324 S Set Screw M4x6mm HC153 S Tail Rotor Shaft Assembly Fl...

Page 28: ...en unscrew until there is contact with the walls Lock everything with the adhesive Assemble H0040 S in the boom Before assembling the two parts in the boom we suggest tightening the M2 5 screws into t...

Page 29: ...m Approx 685mm 12mm 12mm Socket Head Cap Screw M3x12mm x4 Finishing Washer M3 Finishing Washer M3 H0007 S Socket Head Cap Screw M3x12mm HC062 S Tail Boom Assembly Plastic Ball Link H0066 S Carbon Rod...

Page 30: ...an eventually chafe or cut your tail servo lead we recommend protecting the leads with heat shrink or even electrical tape Tail Assembly Servo Spacer H0075 S Carbon Rod Assembly HC237 S Socket Head Ca...

Page 31: ...ire to the previously fitted extension lead x1 Socket Head Cap Screw M3x6mm HC044 S Nylon Screw M8x20mm HC165 S x2 x2 Finishing Washer M3 Socket Head Cap Screw M3x12mm Nylon Screws M8x20mm Finishing W...

Page 32: ...le to remove the pulley H0101 S without loosening the tail unit Remove the locking screw and pull down CANOPY On the Goblin the canopy touches the frame To avoid triggering vibration it is necessary t...

Page 33: ...the ideal position for the best center of gravity Cut the heat shrink around the carbon fiber tray locking pins Fig 3 Battery Pack Slide the tray until it locks into the CNC stopper Fig 4 5 Using the...

Page 34: ...ith a right left thread system that allows continuous fine adjustments of the length of the control rod for this adjustment it is not necessary to detach the ball link Perform the first flight at a lo...

Page 35: ...ews that are highlighted in the following images frequently make sure you remain tight fig 2 and fig 3 To ensure safety you should do a general inspection of the helicopter after each flight You shoul...

Page 36: ...tion Plastic 4 11 H0153 Battery Support Carbon Fiber 1 12 H0155 Battery Protection Carbon Fiber 1 Main Frame POS COD Name Specification Quantity 13 H0074 Landing Gear Struts Carbon Fiber 4 14 HC134 Fl...

Page 37: ...ged Bearings 5 x 9 x 3mm 2 54 HC420 Bearings 10 x 15 x 4mm 2 55 HC422 Bearings 10 x 19 x 5mm 2 56 HC426 Bearings 12 x 24 x 6mm 2 57 HC442 One Way Bearing 10 x 14 x 12mm 1 TRANSMISSION ASSEMBLY POS COD...

Page 38: ...ad Cap Screws M3 x 10mm 2 21 HC062 Socket Head Cap Screws M3 x 12mm 2 22 HC111 Socket Head Cap Screw Shouldered M4 x 24mm 1 23 HC114 Socket Head Cap Screw Shouldereds M5 x 30mm 2 Head System POS COD N...

Page 39: ...5 Tail rotor shaft 1 27 H0326 Tail rotor hub 1 28 H0327 Tail blade grip 2 29 H0329 Tail Spindle 1 30 H0330 Washer Spacer 5x 9x0 75mm 2 TAIL SYSTEM POS COD Name Specification Quantity 31 H0349 Washer S...

Page 40: ...M4x25mm 1 x Metric Hex Nylon Nut M4 H5 Column H0018 S 4 x Columns 1 x Swashplate Assembly 2 x Bearings 30x 37x4mm 4 x Uniballs M3x4 5 H3 1 x Uniball M3x4 5 H18 3 x Socket Head Cap Screws M2x5mm 4 x S...

Page 41: ...x Uniball M3x4 5H3 2 x Flanged Bearings 8x 12x3 5mm Tail Pitch Slider H0053 S 2 x Antenna Guide 2 x Button Head Cap Screws M3x4mm Antenna Guide H0050 S 1 x Yellow Vertical Fin 2 x Socket Head Cap Scr...

Page 42: ...w Shouldered M4x24mm 2 x Socket Head Cap Screws M4x22mm 3 x Metric Hex Nylon Nuts M4 H5 Main Shaft H0122 S M4 Locking Collar H0121 S 1 x M4 Locking Collar 1 x Socket Head Cap Screw M4x22mm 1 x Metric...

Page 43: ...py Yellow Orange H0364 S Canopy Yellow Green H0365 S 1 x Canopy Yellow Green 1 x Canopy Grommet 1 x Canopy mousse 1 x Canopy Edge Protection 1 x Tail Boom Support 1 x Nylon screw M8x20mm 1 x Flat Head...

Page 44: ...Cap shouder M2 5x19mm 4 x Metrix Hex Nylon Nut M2 5 5 x Socket Head Cap Screws M3x6mm 5 x Socket Head Cap Screws M3x10mm 5 x Buttom Head Cap Screws M4x6mm HC111 S 2 x Socket Head Cap Shouder M5x30mm 2...

Page 45: ...MGT HC402 S HC315 S HC422 S HC426 S HC438 S 4 x Bearings 10x 19x5mm HC430 S HC435 S 2 x Rad Bearings 30x 37x4mm 2 x Thrust Bearings 5x 10x4mm HC442 S 2 x Cable Pass 1 x Canopy Mousse 2 x Hex Wrenches...

Page 46: ...ley 26T 1 x Motor pulley 2 x Cone Point Set Screws M4x4mm Aluminum 6mm Motor Mount Third Bearing Support H0143 S 1 x Motor Mount Third Bearing Support 1 x Flanged bearing 6 x 13 x 5 2 x Socket Head Ca...

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Page 48: ...REV 01 Copyright 2011 SAB Teli division All rights reserved Manual Goblin 700 WWW GOBLIN HELICOPTER COM...