Saf-Fro PRESTOJET 30K, Operator'S Manual

Page 1: ...IM3186 10 2022 REV00 PRESTOJET 30K 45 OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland ...

Page 2: ...t identification data in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased ENGLISH INDEX Technical Specifications 1 ECO design information 3 Electromagnetic Compatibility EMC 5 Safety 6 Introduction 8 Installation and Operator Instructions 8 WEEE 17 Spare Parts 17 REACh 17 Authorized Service Shops Location 17 E...

Page 3: ...ESTOJET 45 230V 100 30A 92Vdc 60 40A 96Vdc 45 45A 98Vdc OUTPUT RANGE Cutting Current Range Maximum Open Circuit Voltage PRESTOJET 30K 15 30A 396Vdc PRESTOJET 45 120V 15 22A 396Vdc PRESTOJET 45 230V 15 45A 396Vdc EXTERNAL INLET COMPRESSED AIR Required Inlet Flow Rate Required Inlet Pressure PRESTOJET 30K 125 10 l min 5 0bar 6 0bar PRESTOJET 45 200 10 l min 5 0bar 6 0bar RECOMMENDED INPUT CABLE AND ...

Page 4: ... 2 English OTHERS Operating Temperature Storage Temperature PRESTOJET 30K from 10 C to 40 C from 25 C to 55 C PRESTOJET 45 from 10 C to 40 C from 25 C to 55 C Protection Rating PRESTOJET 30K IP23S PRESTOJET 45 ...

Page 5: ...dition Presence MIG mode TIG mode STICK mode After 10 minutes of non working X Fan off The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rating plate XXXXXXXXXX Code XXXXX XXXXXX X S N P1YYM...

Page 6: ... process gas usage depends on cross sectional area of the nozzle For commonly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Page 7: ...ocesses Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area a...

Page 8: ...r creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE This equipment complies with the European Community Directives ARTIFICIAL OPTICAL RADIATION According with the requirements in 2006 25 EC Directive and EN 12198 Standard the equipment is a category 2 It m...

Page 9: ...wer before working on machine Breathing cutting fumes can be hazardous to your health Keep your head out of the fumes Use forced ventilation or local exhaust to remove the fumes Use ventilating fan to remove fumes Arc rays can burn eyes and injure skin Wear hat and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filter To protect the skin use suit...

Page 10: ...y radio controlled machinery which may result in injury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty Cycle The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Cutt...

Page 11: ...45 See User Interface PRESTOJET 45 chapter 3 Work Lead Connector 4 Compressor Internal Air Filter PRESTOJET 30K only 5 Plasma Torch Connector Rear Panel PRESTOJET 30K 45 Figure 3 6 Air Connection Connector 7 Input Cord 3m 8 Power Switch ON OFF I O Controls the input power to the machine Be sure the power source is properly connected to the mains supply before turning power on I See Installation an...

Page 12: ...he SET you cannot cut Symbol Description SET Purge test RUN Ready to cut 17 Output Current Control Use to set the output current used during cutting User Interface PRESTOJET 45 21 14 18 19 20 Figure 5 18 Home Button Allows the user to return to the main view 19 Active Button Control Used to select the available processes and their parameters and to set the value current 20 Purge Test Button Enable...

Page 13: ...3 seconds Press the control 19 to confirm your selection Press Home 18 to return to the main view PRESTOJET 30K cut grid After pressing the button in the torch Preflow purge flow before ignition of the pilot current 2s unalterable Pilot current maximum 3s if it does not touch the material or the button in the torch is released the pilot current will automatically turn off Cutting current proper cu...

Page 14: ...the button in the torch is pressed Grid time sustaining the pilot current possible only the button in torch is pressed Enables the transition between the materials to be cut Adjustment range 1 5s Postflow gas flow after cutting time depends on the current see Table 3 1 5s GRID TIME PREFLOW PILOT CUTTING CURRENT 2s 3s POSTFLOW GRID PRESTOJET 45 15 30A 30 40A 40 45A 15s 20s 25s Figure 11 PRESTOJET 4...

Page 15: ...include the accessories for gauging but the one can be purchased separately see Accessories chapter WARNING When preparing to work make sure you have all materials needed to complete the work and have taken all safety precautions Procedure of begin process Turn the machine off Connect the torch from the kit into the socket 5 Connect the work lead into the socket 3 Connect the other part of work le...

Page 16: ...OJET 30K PRESTOJET 30K Material Thickness mm Speed cm min Current A Mild Steel Stainless Steel Aluminum 1 30 100 5 100 5 100 5 2 51 5 35 2 66 2 3 25 19 5 35 8 4 14 5 12 8 23 5 5 12 9 6 6 6 5 5 17 5 8 4 3 5 5 8 10 2 7 2 1 4 4 12 2 2 5 15 1 2 1 6 1 15 20 0 8 Table 5 Cutting Speed PRESTOJET 45 PRESTOJET 45 Material Thickness mm Speed cm min Current A Best Quality Settings Production Setting Steel Sta...

Page 17: ...low is blocked Fan is blocked Faulty components in the equipment Check for air pressure are correct Check and correct condition of fan turn off the equipment for at least 10 minutes Make sure the equipment has not been operated beyond the Duty Cycle refer to technology parameters Choose the proper voltage refer to technology parameters Return for repair or have qualified technician repair per Serv...

Page 18: ...Power supply must be disconnected from the machine before maintenance and service After each repair perform proper tests to check safety requirements Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations...

Page 19: ... in this printing First read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communication in accordance with Article 33 1 of Regulation EC No 1907 2006 REACh Some parts inside this product contain Bisphenol A BPA EC 201 245 8 CAS 80 05 7 Cadmium EC 231 152 8 CAS 7440 ...

Page 20: ...00000355 GROUND CABLE 16MM 6M W0300699A CUTTING CIRCLE W0200002 TWO WHEELED UNDERCARRIAGE W8800117R FILTER CARTRIDGE PRESTOJET 45 W100000327 TORCH LC 45 6M CEN 5PIN LE W100000355 GROUND CABLE 16MM 6M W100000338 CUTTING CIRCLE W0200002 TWO WHEELED UNDERCARRIAGE W8800117R FILTER CARTRIDGE ...

Page 21: ...English 19 English Connection configuration PRESTOJET 30K PRESTOJET 45 W100000320 W100000322 AIR CONNECTION PRESTOJET 30K W100000325 PRESTOJET 45 W100000327 ...