SAFETRACK ECONECT PinBrazing, User Manual

Page 1: ...Baavhammar AB Möllebergavägen 339 24 245 93 Staffanstorp Sweden Phone 46 0 40 44 53 00 sales safetrack se www safetrack se USER MANUAL Safety Operation and Maintenance Safely connecting the world Electronic PinBrazing unit ...

Page 2: ...us injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the prote...

Page 3: ...l or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Safetrack Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes dangerous terrain conditions and rail traffic Esta...

Page 4: ...TEPAD 22 CE DECLARATION OF CONFORMITY 23 Read the instructions carefully before using the pinbrazing unit IMPORTANT WARRANTY Units 12 months batteries 6 months Valid only when using original parts batteries and chargers supplied or approved by Safetrack The warranty will expire if the equipment was used or has been used with non original spare parts consumables or not used in accordance with the i...

Page 5: ... SAFE 8025 Carbide burr SAFE 8014 ON OFF Pin setting Fuse for electronics Ground Grinding charge Gun control Gun power Battery indicator Error Indication Selected setting TECHNICAL SPECIFICATION Voltage 39V DC No of brazings charge 40 60 Unit weight incl batteries 9 8 Kg Dimensions LxWxH mm 321x153x280 Temperature range 20 C to 55 C Fuse for grinding charge TECHNICAL SPECIFICATION 5 Check that all...

Page 6: ...for Use the carrying handle to transport the unit from location to location CLEANING Establish a routine to keep the unit as free from dirt as possible daily or at each shift change for example PinBrazing unit exposed to rain sand or grit laden air should be cleaned prior to each use Keep tool labels and stickers legible PREOPERATION PROCEDURES Before putting a new ECONECT PinBrazing unit into ini...

Page 7: ...se Failure to observe these conditions may result in greatly reduced capacity and service life Only charge the unit indoors at room temperature Failure to follow the instructions in the battery charger operation manual can result in battery explosion and serious bodily injury To reduce the risk of battery explosion read and understand the safety and operation instructions in the battery charger op...

Page 8: ...ture is under 0 C or over 45 C Please let the unit cool or heat to the right temperature charging will start automatically 5 x Blinking 2 sec pause Device temperature is too high Please turn off the charger and give it some time to cool down 1 Infrared LED For factory programing only 2 Mains indicating that mains are connected and the charger is on 3 Red Error LED indicating different errors by fl...

Page 9: ...n area close to the brazing for placement of the grounding cable Cleaning is accomplished with a grinder to ensure clean bare metal 1 Grind the brazing and ground area until you have an even and clean surface 2 Attach the ground magnet on the same work piece where the pinbrazing should be done Try to attach the magnet within 0 5 m from brazing area 3 Move the grinder all time when grinding to get ...

Page 10: ... 10 20 30 40 50 60 70 20 15 10 5 0 5 10 15 Amount of brazings and heating time Temperature C STANDARD 8mm EXTRA SILVER 9 5mm SAFEBOND 1 HEATING TIME 10 If the temperature of the battery is below 12ºC the ERROR will flash and the battery will be heated When battery has right temperature ERROR will stop flashing and unit is ready to use NOTICE PREPARING THE ECONECT UNIT ...

Page 11: ...type by pressing the setting button The unit will remember what setting was used last 7 Hold the gun firmly with both hands as shown and pull the trigger just once The electronic will by itself finish the brazing process 8 Hold the gun in place for 3 4 sec after the brazing while the brazing cools down 9 Remove the gun straight backwards without pulling the trigger 10 After the brazing has cooled ...

Page 12: ...RROR Led is lit after a braze The pin brazing was not complete Action The braze should be remade to achieve good results The Led turns off after 8 seconds ERROR Led glows Failure of a sensor in the unit Action The unit should be sent for repair LOW BATTERY Led flashes Battery is almost discharged LOW BATTERY led is lit Battery are discharged Action Charge the batteries Nothing happen when you pres...

Page 13: ... since all the current goes thru the pin holder to the brazing pin If the fingers are too loose the pin holder will be damaged and must be replaced REPLACE THE FUSES Push and unscrew anti clockwise to remove fuse holder Replace fuse and mount fuse holder NOTE Control 5A fuse Grinder 15A fuse Check that the pin holder is not burnt and holds the pin tightly If not remove the ring holder clean all th...

Page 14: ...L First follow step 1 above Press SETTING and the lights start flashing at this point you can check the lifting height of the gun 3 PRESS SETTING one more time and you go back to battery indicator Part No For brazing pin With Ring Holder 9211 A 8 9 5 mm 9202 for 8 9 5 mm pins 9213 B M8 threaded 9204 for M8 M10 and M12 pins 9215 C M10 threaded 9217 D M12 threaded PIN RING HOLDER OPTIONS ECONECT SPE...

Page 15: ...erly tighten in gun and unit 2 Check that the right pin holder is fitted in the gun Make sure the pin holder is tight on the gun otherwise a spark can destroy the axle Use a wrench to hold the nut from turning and tighten the pin holder as shown in the picture Do not allow the main shaft to turn only turn the pin holder to tighten Use one 8 mm and one 10 mm wrench for 8 9 5 mm and M8 pin holders T...

Page 16: ...aged IMPORTANT Hold the gun so the tool is horizontal 4 The lift level is calibrated when the brass rod is in same level as the outer plastic sleeve Tolerance 0 2 mm If the brass rod stick out more than 0 2 mm then the gun needs to be calibrated see point 4 on the next page If the brass rod goes in more than 0 2 mm then the gun needs to be calibrated see point 5 on the next page See next page 17 f...

Page 17: ...he upper small hole in the front of the gun IMPORTANT Never adjust in the hole where the big plug is 4 When lift height is too low Use the 3 mm hexagon allen wrench and adjust the screw in the small hole counter clockwise about 1 4 of a turn then check with the lift level tool as in page 16 5 When lift height is too high Use the 3 mm hexagon allen wrench and adjust the screw in the small hole cloc...

Page 18: ...5 S15 Gun tool set 91250 Battery charger stationary use 36V 7A 8048 Battery charger car use 12V 36V 2A 80561 Ground Switchable magnet 2 7 m 80730 Switchable magnet no cable 9035 Ground grip 2 7 m 8071 Cordless Grinding machine 593070 Grinding Pin Stone 8025 Carbide burr Type C 8014 Carbide burr Type C Extended 8014XL Fuse holder 91197 Fuse 200mAT on circuit board 91180 Fuse 1AT 91182 Fuse 15AT 911...

Page 19: ...k 12 mm head diameter 25 mm head length 70 mm overall length Part no 8014 Grounding Device 300A Switchable grounding magnet complete with cable and connections Length 2 7m Weight 1 22 kg Part no 80730 Back Carrying Harness Carry the Econect unit on your back Complete with Holster Weight 3 5 kg Part no 93690 Insulation Bag for Econect Increased capacity in even colder weather Part no 937005 Angle H...

Page 20: ...PINBRAZING MATERIAL 20 Rail bonds connectors Brazing pins ferrules T connectors Pinbrazing clamps Installation examples 10011 8mm 10101 8mm X 10131 9 5mm 10641 M8 10741 M10 10561 M12 2003 2009 2012 ...

Page 21: ...e cost of a new replacement b Do current models have new features or options which you would find useful c The warranty period of a replacement vs the repair limited warranty b Your cost to return the product for repair Sending parcels can be surprisingly expensive c The cost of the product repair d The processing return delivery cost What if my product fails shortly after the warranty expires For...

Page 22: ...22 NOTEPAD ...

Page 23: ... Compatibility Directive EMC 2014 30 EU Restriction of Hazardous Substances RoHS 2011 65 EU References to the relevant harmonised standard used or referenced to the other technical specifications in relation to which conformity is declared EMC EN 60974 10 2014 EN 55011 1998 A1 1999 A2 2002 EN 61000 4 2 1995 EN 61000 4 3 2002 RoHS EN 50581 2012 The products have been tested in a typical configurati...

Page 24: ...ISO 9001 Certified ISO 14001 Certified SAFETRACK BAAVHAMMAR AB SCAN THE QR CODE TO DOWNLOAD OR READ THIS MANUAL ONLINE ...