Salda Smarty 4X V 1.1, User And Service Technical Manual

Page 1: ...Subject to technical modification Smarty 4X V_P0115_AZ_0002 AHU WITH HEAT RECOVERY Smarty 4X V User s and service technical manual...

Page 2: ...tac tor 22 1 27 CO2 Reduction Function only using additional extract air CO2 sensors 23 1 28 Changing Passwords 23 1 29 Restoring Factory Defaults 23 1 30 Fan Control 23 1 31 Damper Control 23 1 32 He...

Page 3: ...cal data 5 Units number 6 Web address All units are packed in the factory to withstand regular conditions of transportation Upon unpacking check the unit for any damages caused during transportation I...

Page 4: ...unit s and its components edges may be sharp and cutting Do not wear loose clothing that could be entangled in to operating unit Do not place fingers or other foreign objects through inlet or exhaust...

Page 5: ...arty 4X V 1 1 Mini MCB Premium Smarty 4X V 1 2 Mini MCB Basic Advanced Smarty 4X V are available in three versions Unit is designed to operate only indoors It is forbidden to use the unit in potential...

Page 6: ...solvents that may scratch or damage housing and impeller Do not plunge the motor into any fluid while cleaning impeller Make sure that impeller s balance weights are not moved Make sure the impeller...

Page 7: ...re connected When there is a folt in fans motor any separate notice is shown on the control panel Unplug fan control connector from the control board Connectors are the same for the both fans X2 X4 Di...

Page 8: ...bmerge it into a bath and wash with warm soapy water do not use soda Then rinse it with weak hot water stream too strong stream can fold the plates Place back the heat exchanger only when it is comple...

Page 9: ...tic control system of the air handling unit Power plug socket shall be installed at a distance to ensure unstrained power cable of the unit Standard length of the unit power cable shall be 2 5 m long...

Page 10: ...E the remote control panel shall be connected and or disconnected only after disconnecting power supply to HVAC unit Electrical equipment connection to the control board terminals Control board connec...

Page 11: ...0 10 protection class IP54 Supply air fan phase voltage 50 Hz VAC 1 230 power current kW A 0 21 0 92 speed min 1 4400 control input VDC 0 10 protection class IP54 Total power consumption power curren...

Page 12: ...Pa V l s V m h 3 Pstat Pa V l s V m h 3 Specific fan power SFP 700 600 500 400 300 200 100 0 80 85 90 95 194 167 139 111 83 55 28 0 0 100 200 300 400 500 600 700 0 0 200 400 600 800 1000 1200 1400 25...

Page 13: ...salda lt Possibility to insert coupling of corresponding diameter 150 mm 160 mm 252 mm 224 mm 386 mm 110 mm 265 mm 110 mm 113 mm 116 mm 170 mm 80 mm 810 mm 900 5 mm 599 mm 406 mm G3 8 538 mm 284 mm 1...

Page 14: ...ntenance door and filter covers If the installed ventilation unit is adherent to the wall it may transmit noise vibrations to the premises Though the level of noise caused by the fans is admissible it...

Page 15: ...nd power network plug socket distribution devices Prior to carrying out any ventilation unit installation and connection activities until its hand over to the customer the unit must be disconnected fr...

Page 16: ...not exceed 2 Nm Pipe 3 metal pipe should be connected with G3 8 elbow plastic pipe with G3 8 elbow or rubber hose with strap if the unit is placed on the legs in other cases condensate hose can be con...

Page 17: ...DJUSTER USER SETTINGS ECONOMY MODE TEMPERATURE or USER MENU SETTINGS ECONOMY MODE Comfort mode is running when people are present in the premises The system operates at speed 3 In this mode the temper...

Page 18: ...time mode and week day is indicated The system changes modes according to the Weekly Schedule only when the indicated time comes therefore a user can always change the existing mode manually This sche...

Page 19: ...her than the set outdoor temperature Exhaust air temperature is higher than the set temperature Exhaust air temperature is higher than the outdoor temperature by at least 2 C Summer If all conditions...

Page 20: ...tem stopped A 28 Alarm Hydronic heater water temperature sensor failure System stopped A 29 Alarm Hydronic pre heater water temperature sensor failure System stopped A 30 Alarm Hydronic cooler water t...

Page 21: ...time speed of fans temperatures pressure etc The amount of information de pends on the system configuration This tool is designed for preventive maintenance of the system This function is designed to...

Page 22: ...is on PIR sensor When the sensor is activated the selected system mode is activated If the signal is not received for 30 minutes the mode is acti vated Function is set in the service environment sect...

Page 23: ...are controlled by PID controller and its coefficients are indicated in the adjuster environment section ADJUSTER PID CONTROLLERS ADJUSTING FANS SPEED CONTROL BY AIR FLOW OR PRESSURE Every fan is contr...

Page 24: ...the rotor Heating of outdoor air using a preheater Suspension of the supply air flow Shutting down of the unit according to the low supply air temperature by default the limit is 5 C Shutting down of...

Page 25: ...m the fan speed is reduced When the manual protection is activated the heater and its power circuit are disconnected a warning is shown and the indicated action is performed According to the factory s...

Page 26: ...be connected to the third 0 10 VDC input For each input the sensor voltage interval 0 10 V 1 10 V 0 5 V 0 6 2 7 V 0 3 3 V and the minimum and maximum values are indicated for each input Types of temp...

Page 27: ...air fan M3 Exhaust air damper actuator FLEX MCB Control panel TE Exhaust air temperature sensor shall be ordered separately M1 ByPass motor TL Outdoor air temperature sensor Stouch Control panel PF F...

Page 28: ...PE EKA NIS or EKA Electric preheater TL Outdoor air temperature sensor Stouch Control panel PF Filter for supply air G4 F7 optional PC Personal computer M1 ByPass motor MBGateway Net module CEE7 7 Po...

Page 29: ...linija pa ym tus komponentus ir kabelius pajungia SALDA arba vartotojas Components and cables marked with the dash line connected by SALDA or customer Bypass actuator for versions 1 1 and 1 2 Bypass p...

Page 30: ...EX1 module power control X22 1 I2C_SCL X22 2 I2C_SDA X22 3 GND X22 4 2 5VDC X22 5 3 3VDC X22 6 12VDC X22 7 24VDC X22 8 GND miniEX1 V0 2 Electrical preheater DI5 automatic protection DI6 manual protect...

Page 31: ...L1 M3 Vin GND AO1 Transmitter 1 System mode switch Fan speed switch 32 30 31 J3 J4 33 Extract air CO2 or RH input 0 10VDC TE Optional Extract air temperature sensor X7 5 AI4 0 10V X7 6 GND X7 7 24VDC...

Page 32: ...D Aleksandravi ius EI A klenikas Pyn l SMARTY ZP3XV 0k 221 1007 0 1 1 PS 0k Principal connection scheme 6 01 2015 11 19 2015 11 19 2015 11 19 1 2 3 4 5 6 X25 7 8 794941 1 Bypass actuator motor 24 B B...

Page 33: ...0k Principle connection scheme 8 01 2015 11 24 2015 11 24 2015 11 24 1 2 3 4 5 6 X25 7 8 794821 1 1 2 3 4 5 6 X3 KF2EDGKD 2 5 6P 1 2 3 4 5 6 X5 7 8 KF2EDGKD 2 5 8P 1 2 3 4 5 6 X29 7 8 794821 1 X12 KF2...

Page 34: ...9 2017 05 09 2017 05 09 BK Black Juodas BN Brown Rudas GY Grey Pilkas WH White Baltas BU Blue M lynas RD Red Raudonas GN YE Green Yellow alias Geltonas 48VDC 0 10V Tacho GND 48VDC 0 10V Tacho GND PV I...

Page 35: ...230V Max 2kW 230V X12 1 PE X12 2 N L1 X12 3 DO2 L L2 N2 miniMCB V0 3 01 6 3 X2 5 GND X2 6 AO3 0 10V N2 miniMCB V0 3 01 5 3 External preheater Control 0 10V Power over 2kW 2f 400V K1 A1 A2 230VAC 11 14...

Page 36: ...erating No supply voltages Check whether the device is connected to the plug socket Two pole protection device is off or a current leakage relay is active if installed by the in staller Switch on only...

Page 37: ...0 10V 24VDC_P STEP_B STEP_B STEP_A STEP_A 24VDC_P 3 3V_1W DI4 TACHO2_K DI3 TACHO2_A TACHO1_K DI2 TACHO1_A DI5 12VDC DI6 12VDC DI7 12VDC 12VDC DI8 AI4 NTC GND GND AI3 NTC GND AI2 NTC GND AI1 NTC DI9 3...

Page 38: ...ntrol 2 STEP_B 3 STEP_B 4 STEP_A 5 STEP_A 6 24VDC_P X4 1 DI2 TACHO1_A Supply fan speed RPM 2 TACHO1_K 3 DI3 TACHO2_A Extract fan speed RPM 4 TACHO2_K 5 DI4 Fire protection input NC 6 3 3V_1W X5 1 DI5...

Page 39: ...D 3 PE X10 1 PE Electric Water Heater power line circulation pump max 0 6kW 2 DO1 L L2 _2 3 N L1 _2 X11 1 N L1 _2 230VAC Power supply for X10 and X12 2 L L2 _2 3 PE X12 1 PE Preheater power line max 2...

Page 40: ...ector Contactor No Contactor name Functional block name miniEX1 X19 1 AI1 0 10V A1 Supply air CO2 or RH input 0 10VDC 2 GND 3 24VDC X20 1 GND Electric Water heater control output 0 10VDC 2 AO1 0 10V 3...

Page 41: ...in the factory Automation controller A zone X4 In product versions 1 1 pre heater is integrated inside the product In product versions 1 2 and 1 3 pre heater is integrated on the outdoor air channel P...

Page 42: ...alled inside supply air duct Wiring diagram Automation controller B zone X19 Supply air CO2 or RH input 0 10VDC 24VDC GND 1 2 3 AI1 0 10V Vin GND AO1 Transmitter 2 Extract air CO2 or RH input 0 10VDC...

Page 43: ...duct Tool for drilling holes are required for its installation CO 2 concentration ppm 3000 Effect on an individual 2500 2000 Reduced concentration drowsi ness headache etc 1500 1000 Pettenkofer limit...

Page 44: ...r duct Arrangement based on air direction Electric Heater Supply Air Sensor TJ KE Mini MCB TJ Wiring diagram On Off heater connection Automation controller D zone X10 and C zone X23 This control metho...

Page 45: ...inside air duct Arrangement based on air direction Electric Heater Supply Air Sensor TJ Wiring diagram 0 10V heater connection Automation controller B zone X20 connector 12VDC DI2 DI1 12VDC DI4 DI3 1...

Page 46: ...02 2016 06 16 2016 06 16 2016 06 16 PE L N KE1 X10 1 PE X10 2 DO1 L L2 X10 3 N L1 miniMCB V0 2 X10 1 PE X10 2 DO1 L L2 X10 3 N L1 miniMCB V0 2 K1 1 2 3 4 5 6 K1 A1 A2 X5 1 DI5 X5 2 12VDC X5 3 DI6 X5...

Page 47: ...sportation system Settings with the FLEX MCB control panel 1 Go to Menu Service Heaters Enter the password the initial password 4444 2 Select Control Position in the settings Heater on basic or Pre he...

Page 48: ...ller F zone X18 connector Switch positions for X18 connector configuration Switch Position Purpose S2 1 A Y RS422 RS485 2 B Z RS422 RS485 3 120R line termination resistor 4 1kR line pull up resistor 5...

Page 49: ...MCB power indication LED3 3 3V miniMCB power indication ON mode LED4 MiniMCB status LED LED5 Communication line Transmit indication LED6 Communication line Receive indication LED7 24V peripheral POWER...

Page 50: ...T0049 Channel humidity transmit ter S KFF U ZAKKT0051 Humidity transmitter S RFF U D F2 ZAKKT0050 Remote control panel with rj45 cable Stouch PRGPU051_rj45 Net module MB Gateway GAUMBGATEWAY001 Switch...

Page 51: ...5x180x25 G4 with band MPL Z ZFEPF121 Filer 475x134x25 F7 with band MPL ZFEPF119 optional Condensate pump MAXI BLUE SET PRGSIK002 Siphon Siphon D20 GKIS001 Legs Smarty legs GAGKSMARTY168_1004 Supply an...

Page 52: ...or Door GPUD232_1028_0 Heat exchanger Heat exchanger ZSLPLGS0023 Supply extract air fan Fan GPUVM224_1068_1068 Supply extract air fan Fan GPUVM224_1030_1030 Supply extract air fan Fan GPUVM224_1031_10...

Page 53: ...ge and permission has been upgraded or unskilled repairs were made 3 4 when the unit was used not for its original purpose 4 This warranty does not apply at these malfunction cases 4 1 mechanical dama...

Page 54: ...tion Fan cleaning Once a year Heat exchanger cleaning Once a year Filter replacement Every 3 4 months NOTE The purchaser is required to fill in the Product maintenance table 2 At least 2 Look at the p...