Salicru SLC CUBE 4, User Manual

Page 1: ...30 80 kVA USER MANUAL UNINTERRUPTIBLE POWER SUPPLY...

Page 2: ...packing 5 1 3 1 30 40 kVA equipments 5 1 3 2 50 80 kVA equipments 5 1 4 Transport to the site 5 1 5 Siting immobilisation and considerations 5 1 5 1 Siting for single units 5 1 5 2 Siting for parallel...

Page 3: ...ANTY CONDITIONS 8 2 1 Warranty terms 8 2 2 Exclusions 8 3 TECHNICAL SERVICES NETWORK 9 ANNEX I TECHNICAL SPECIFICATIONS 9 1 INTERNATIONAL STANDARDS 9 2 ENVIRONMENTAL CHARACTERISTICS 9 3 MECHANICAL CHA...

Page 4: ...r omissions that may be present The images included in this document are for illustrative purposes only and may not accurately represent the parts of the unit shown in this manual therefore they are n...

Page 5: ...e they may refer interchangeably to the UPS itself or to the UPS and the bat teries regardless of whether it is assembled in the same metal enclosure box or not Batteries or capacitor banks A group or...

Page 6: ...S applications whereby a fault in the unit could prevent the life support machine from working or could significantly affect its safety or effectiveness Likewise it is not recommended for medical appl...

Page 7: ...er that is 1654 mm high for 50 kVA 60 kVA and 80 kVA units Fig 1 to Fig 9 show front and rear views and their constituent parts LCD synoptic Internal battery connec tors see Detail A Battery boxes Whe...

Page 8: ...e slot Digital inputs outputs see Detail B SNMP NIMBUS slot Parallel ports RJ45 Output circuit breaker Q2 Output terminals U V W N Earth terminal Input terminals R S T N Cable gland Manual bypass swit...

Page 9: ...inals U V W N Earth terminal Input terminals R S T N Separatebypassterminals R S T N Cable gland Manualbypassswitch with mechanicallock Q5 Separate bypass circuit breaker Q4 R S T N INPUT R S T N BYPA...

Page 10: ...put circuit breaker Q2 Output terminals U V W N Earth terminal Input terminals R S T N Separatebypassterminals R S T N Cable gland Manualbypassswitch with mechanicallock Q5 Separate bypass circuit bre...

Page 11: ...h Q6 Manual bypass switch with mechanical lock Q5 Output circuit breaker Q2 Output terminals U V W N Input terminals R S T N Earth terminal Options SNMP RS232 RS485 USB AS400 relay extension Remote ba...

Page 12: ...h Q1 Internal battery discon nect switch Q6 Manual bypass switch with mechanical lock Q5 Output circuit breaker Q2 Output terminals U V W N Input terminals R S T N Earth terminal Options SNMP RS232 RS...

Page 13: ...mechanical lock Q5 Output circuit breaker Q2 Output terminals U V W N Battery terminals N Input terminals R S T N Separate bypass terminals R S T N R S T N INPUT R S T N BYPASSINDEPENDIENTE U V W N SA...

Page 14: ...n B1 Q3 battery disconnect switch Separate bypass dis connect switch Q4 Manual bypass switch with mechanical lock Q5 Output circuit breaker Q2 Output terminals U V W N Battery terminals N Input termin...

Page 15: ...rallel ports Slot 1 SNMP NIMBUS Slot 2 free Bat Temp Contacts Amb Temp Contacts Detail C Digital inputs Digital outputs Fig 9 Detailed view of the external interface and commu nications SLC CUBE4 UNIN...

Page 16: ...n for these power ratings depth x width x height 851 x 570 x 1008 mm for 30 kVA and 40 kVA units and 851 x 678 x 1654 mm for 50 kVA 60 kVA and 80 kVA units see Fig 10 and Fig 11 Temp probe Battery dis...

Page 17: ...als Battery disconnect switch Q8 Earth Fig 11 Front view with the door open and closed of the 1654 mm battery cabinet for 50 kVA 60 kVA and 80 kVA standard units SLC CUBE4 UNINTERRUPTIBLE POWER SUPPLY...

Page 18: ...cabinet T Top cable entry B Separate bypass line only for I I III III units SB UPS without bypass line L Input output single phase single phase configuration MB Input output single phase three phase c...

Page 19: ...nce with the UPS international standard IEC 62040 3 corresponding to VFI SS 11 1 The UPS achieves maximum performance in terms of efficiency reliability availability and adaptability to the needs of e...

Page 20: ...f the input voltage isolated from potential disturbances peaks dips unstable frequency etc The architecture of this converter is based on 3 separate single phase inverters with 3 switching levels 4 IG...

Page 21: ...age 4 4 6 Manual or maintenance bypass The manual bypass is used to isolate the UPS from the input voltage and loads supplying the load directly from the input network in the event of maintenance or s...

Page 22: ...input network input switch activated output switch activated supply for the loads and there must be batteries in the unit or connected in an external cabinet In this double conversion mode the rectifi...

Page 23: ...of the load is transferred to this emergency line After a stop due to the end of autonomy when the power supply is restored the rectifier restarts the charging of the batteries Likewise if the power s...

Page 24: ...ifier AC input and initially all con verters and internal power supplies of the UPS will be stopped In this way the qualified technical service staff will be able to Check the inside of the UPS withou...

Page 25: ...T BYPASS STATIC SWITCH INVERTER DC LINK BATTERY CHARGER BATTERY PACK AC INPUT BYPASS LINE RECTIFIER BOOSTER Fig 19 UPS power flow in ECO mode 4 5 6 Frequency converter mode When operating in this mode...

Page 26: ...g a connector that is easily accessible by the operator whether they are internal batteries Fig 1 Detail A or external Fig 3 and Fig 4 In addition in external battery cabinets there will be a con nect...

Page 27: ...eal with the non con formity as soon as possible citing the unit s manufac turing number and the references on the delivery note It has not suffered any mishap during transport pack aging and impact i...

Page 28: ...ion is necessary 5 1 3 Unpacking The unit s packaging consists of a wooden pallet cardboard or wooden packaging as applicable expanded polystyrene EPS or polyethylene foam EPE corner protectors polyet...

Page 29: ...on both sides of the base of the equip ment provided in order to facilitate the descent of the equip ment Fig 24 4 Assemble the guides on the pallet as shown in Fig 25 5 Proceed to lower the equipmen...

Page 30: ...30 SALICRU 3 Fig 30 Removing the base sockets 4 Fig 31 Release of the equipment from the pallet 5 Fig 32 Lifting of the equipment by means of a pallet truck...

Page 31: ...ion of the equipment and removal of the pallet truck 7 Fig 34 Mounting the base sockets of the equipment in their final location 8 Fig 35 Example of an unpacked unit SLC CUBE4 UNINTERRUPTIBLE POWER SU...

Page 32: ...values for dimensions A B C and D according to the power of each unit For battery cabinets keep the same distances as for the UPS which are configured by the system It is recommended to leave an addit...

Page 33: ...the impact due to the unit tipping over and or the op erator becoming trapped Loosen the elements by hand turning them in anticlock wise direction until they touch the floor and using a spanner loosen...

Page 34: ...current calculation the power factor and the unit s per formance have been considered If peripheral input output or bypass elements such as trans formers or autotransformers are added to the UPS or pa...

Page 35: ...ch on the front of the UPS Q3 see Fig 7 and Fig 8 and internal fuses The original factory battery circuit type is open Do not handle the battery connectors and or the disconnect switch when the unit i...

Page 36: ...he connection of the Input Independent Bypass and Output terminals of the equipment Fig 43 Detail of the repositioning of the rear terminal cover 5 2 2 50 80 kVA equipments Fig 44 Detail of the remova...

Page 37: ...tput terminals of the equipment Fig 46 Detail of the connection of the Input Independent Bypass and Output terminals of the equipment Fig 47 Detail of the repositioning of the front terminal cover SLC...

Page 38: ...ling and the instructions in this manual the labelling will always prevail 5 2 4 Connection of the separate static bypass line SLC CUBE4 B version Fig 42 and Fig 46 Asthisunithasprotectionagainstclass...

Page 39: ...always prevail With regards to the protection that must be fitted on the protection board or manual bypass output we recommend dividing the output power between at least four lines Each one will have...

Page 40: ...ery cabinets Danger of electric shock If after start up of the UPS the battery cabinet must be disconnected a complete shutdown of the unit must be performed Open the battery dis connect switch in the...

Page 41: ...Generator set Other programmable functions to be consulted IDIG2 Shutdown IDIG3 Maintenance bypass IDIG4 Output circuit breaker Relay outputs potential free contact RL1 Unit in bypass mode Each relay...

Page 42: ...have been connected correctly and firmly to the corresponding terminals With regards to external boards or panels it is very impor tant to wire the auxiliary contact of the maintenance by pass switch...

Page 43: ...nerate with that same frequency This said the pos sible output frequency configurations are 50 Hz output and inverter frequency set to 50 Hz 60 Hz output and inverter frequency set to 60 Hz Auto 50 Hz...

Page 44: ...con flashes red and you hear an acoustic alarm press it check the existing alarms and verify if there is an alarm that prevents the UPS from starting such as Inv Bypass Ranges the bypass input voltage...

Page 45: ...in Fig 55 and in the Status and Control submenu you can see that the UPS Status shows UPS Running in order to switch to bypass mode proceed as follows 1 Press the Status and Control icon You are on th...

Page 46: ...pass switch and all con verters are stopped 6 Set the switch corresponding to the UPS output on the control panel external to Off 7 Set the output switch of the UPS to Off Q2 8 Disconnect the batterie...

Page 47: ...e UPS to On Q5 7 Remove the mechanical lock of the manual bypass switch on the external control panel 8 Set the manual bypass switch of the external control panel to On 9 The unit reports the current...

Page 48: ...bypass switch and the static bypass check the existing UPS Unit on bypass and Mainten Byp Closed alarms and the synoptic on the main control panel screen as shown in Fig 59 8 Only at this point proce...

Page 49: ...set to On the batteries are connected but the EPO circuit is open or the remote button is activated the UPS will be powered the Emergency Stop alarm will be present all converters will be stopped and...

Page 50: ...4 in its entirety and the system information in area 1 with certain specificities will always be acces sible from any screen The buttons and icons in areas 1 and 4 which are always visible are describ...

Page 51: ...is correctly inserted into its slot and is connected to the Internet Ifthisiconappearscrossedout itmayindicatethattheNimbuscardisnotpresent orthereisnoInternetaccess Measurements menu The Measurement...

Page 52: ...res intervention A representation of a dynamic power flow in blue will detail the UPS operating mode normal mode bypass mode battery mode etc 7 2 MEASUREMENTS MENU By pressing the Measurements menu ic...

Page 53: ...ery tem perature and autonomy time estimate 1 2 Battery currents positive bank and negative bank 2 2 Home Input Rec Inv Batteries Bypass Output Voltage Frequency 231 7V 233 8V 232 1V 49 8Hz Bypass L1...

Page 54: ...ou could have an or various additional page s of alarms which you can browse with the arrows Maintenance Byp Closed Rec V Bat out of margin UPS Unit on Bypass Rec Low Battery When new alarms appear pe...

Page 55: ...n the right hand side of the screen The information for each event consists of Event Number ID from 1 to 500 Description of the Event Date and Time DD MM YYYY HH MM In monitoring software measurements...

Page 56: ...ries charging inverter stopped To fully recover normal mode press the same button and transfer to inverter b Start Stop UPS start the UPS normal or ECO mode or stop it completely rectifier charger in...

Page 57: ...t Capacity 230V 15 12 3 6A 22 18 0Ah Nominal Values submenu Values displayed on 2 screens scroll horizontally using the ar rows Nominal input voltage in volts Nominal output voltage in volts Minimum p...

Page 58: ...he system configuration and settings Date Time Date Time September 7 36 15 2020 Hour Day Year Minute Month Home Language Brightness Comm Date Time Date Time submenu Any user can configure the followin...

Page 59: ...p bits drop down numeric keypad values of 0 2 bits Protocol pop up menu with the options Modbus and Shell Tab 8 Submenus and screens of the Settings menu 7 9 HELP BUTTON By pressing the button some qu...

Page 60: ...C Rec appears in the alarm message Charger an alarm that affects the battery charger Charg appears in the alarm message Inverter an alarm that affects the inverter or the static bypass switch Inv appe...

Page 61: ...n Rectifier input phase rotation Rec Vin Sync failure Rectifier input network synchronisation fault Rec Low Battery Low battery warning Rec V Bat out of margins Rectifier battery voltage out of range...

Page 62: ...t start up Rec Stop S Strt T Out Rectifier stop due to soft start waiting time Rec Stop S Strt in rush Rectifier stop due to input overcurrent during soft start Rec Stop by Sync fail Rectifier stop du...

Page 63: ...on exceeded Inv Block DC V Out Inverter block due to DC voltage at the output Inv Block Out OFF Short Inverterblockedandbypassstoppedduetomaximumshortcircuitretriesexceededattheoutput Inv Block DC Bus...

Page 64: ...S is in ECO mode output in bypass UPS ECO mode in Inverter The UPS is in ECO mode output in inverter UPS in back up mode UPS in autonomy or battery mode UPS Charging Batteries UPS charging batteries I...

Page 65: ...risk of dis charge with dangerous voltages between the battery ter minals and the earth terminal which in turn is connected to the earth any metal part of the unit Repair and or maintenance work must...

Page 66: ...aint Mechanical conditions vibration shock fall Class 3M1 IEC 60721 3 3 Overvoltage category OVC II Protection Class I IP protection degree IP20 Acoustic noise at 1 metre distance 54 0 dB A Operating...

Page 67: ...127 121 117 Maximum input current A at minimum voltage and maximum battery charge 3 x 380 V 3 x 400 V 3 x 415 V 64 61 59 83 79 76 102 97 93 120 114 110 158 150 145 Icc kA 6 10 Input power factor load...

Page 68: ...to the bat teries 9 4 4 Electrical characteristics inverter output Inverter specifications 30 kVA 40 kVA 50 kVA 60 kVA 80 kVA Active power kW 30 40 50 60 80 Technology 3 level inverter per phase Three...

Page 69: ...ns Communication specifications Parameters Communication port 1 RS 232 RS 485 Communication port 2 USB Expansion slot 1 NIMBUS card Expansion slot 2 Free slot Digital inputs 4 inputs Relay interface 4...

Page 70: ...if the unit is connected and sending data to the cloud the following icon should appear on the right at the top of the screen Otherwise the following icon will appear The reasons why a unit may not b...

Page 71: ...you already have a SALICRU account you must log in Once you have accessed your account the next step is to register the unit by filling in the fields that appear Note required fields are marked with...

Page 72: ...nical characteristics of the NIMBUS card are shown below Characteristic Processor Sitara AM3358BZCZ100 1 GHz 2000 MIPS Graphics card SGX530 3D 20M Polygons S SDRAM memory 512 MB DDR3L 800 MHZ Flash me...

Page 73: ...presentation formed by 2 transparent conductive layers and a special crystalline material in the middle liquid crystal which have the ability to orientate light as it passes through LED Light emitting...

Page 74: ...74 SALICRU...

Page 75: ...75 SLC CUBE4 UNINTERRUPTIBLE POWER SUPPLY SYSTEM USER MANUAL...

Page 76: ...76 SALICRU...

Page 77: ...77 SLC CUBE4 UNINTERRUPTIBLE POWER SUPPLY SYSTEM USER MANUAL...

Page 78: ...ite www salicru com Avda de la Serra 100 08460 Palautordera BARCELONA Tel 34 93 848 24 00 sst salicru com SALICRU COM www linkedin com company salicru salicru_SA Product range Uninterruptible Power Su...