SATA AE7022, Instruction Manual

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Page 5: ...5 I J K L B A C D E F G H ...

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Page 11: ... around the arc to prevent gases from forming in the work area ARC RAYS May injure the eyes and burn the skin Protect your eyes with welding masks fitted with filtered lenses and protect your body with appropriate safety garments Protect others by installing adequate shields or curtains RISK OF FIRE AND BURNS Sparks sprays may cause fires and burn the skin you should therefore make sure there are ...

Page 12: ...e must be installed by skilled personnel Make sure that the input power plug has been disconnected before inspecting maintaining or servicing Connect the yellow green wire to a good electrical ground Do not use water pipes as earth conductor After a final inspection the machine should be connected to the input supply voltage marked on the input power cord If you wish to change the input supply vol...

Page 13: ...oper impedance tap attach the work return clamp to the work to be welded Make sure that the ground clamp is tightly fastened to the work return cable and periodically check that this connection remains well tightened A loose connection can cause weld current drops or overheating of the work return lead and clamp which in turn creates the risk of burns from accidental contact with the work return l...

Page 14: ...he use of Carbon dioxide as the shield gas results in a narrow weld bead with deep penetration but the ionization of the gas will have an influence on arc stability 2 The use of a filler wire of the same quality as the steel to be welded It is recommended that high quality wires be used and that welding with rusted wires be avoided because they can give rise to defects in the weld bead Generally t...

Page 15: ...e adapter after removing the iron tube which was fitted inside the adaptor Cut the sheath diagonally so that it stays as close as possible to the wire slide roller 4 Use drive rolls that are suitable for aluminium wire The drive rolls when being installed must be tightened as tight as possible 5 Use contact tips that are suitable for aluminium wire and make sure that the diameter of the contact ti...

Page 16: ...w current and high arc voltages 4 DEFECT Too much Spatter CAUSES Voltage too high Insufficient impedance No gas heater used for CO2 shielding gas Adjust the weld voltage range This is where the welding torch is to be connected Select the normal torch or spool gun for welding Confirm the power voltage before use I J K L B A C D E F G H ...

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Page 18: ...dically clean the wire feed assembly and the drive rolls from any rust or metal shavings due to the feeding of the wire A periodic check of all the components of the wire feed assembly spool holder drive rolls wire liner and the contact tip is recommended TROUBLE PROBABLE CAUSE REMEDY Limited electric output A phase missing Check the phase of the feed line and or the remove control switch contacts...

Page 19: ...ced welding machine is just as important as one carried out on a new welding machine Furthermore in this way producers can be protected from being held responsible for defects stemming from repairs not carried out by the manufacturer After rewinding the transformer or the inductance the welding machine must pass the applied voltage test in accordance with indications of the international standard ...

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Page 21: ... fuse holder 12 PAE7022 12 axle 38 PAE7022 38 Gas valve DC24V 13 PAE7022 13 Front caster base plate 39 PAE7022 39 cable holder 14 PAE7022 14 bottom board 40 PAE7022 40 power cord 15 PAE7022 15 Plastic panel stickers 41 PAE7022 41 fan 16 PAE7022 16 CPU control board 42 PAE7022 42 Fan net 17 PAE7022 17 knob 43 PAE7022 43 gas pipe 18 PAE7022 18 potentiometer 44 PAE7022 44 Iron chain 19 PAE7022 19 Tog...

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