Scantool MBR, Manual

Page 1: ...Industrivej 3 9 DK 9460 Brovst Tlf 45 98 23 60 88 Fax 45 98 23 61 44 SCANTOOL Manual Bending Roller MBR Models ...

Page 2: ...an Parliament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 SCANTOOL A S Industrivej 3 9 9460 Brovst Denmark www scantool group com Ph 45 98 23 60 88 Fax 45 98 23 61 44 ...

Page 3: ...MENT 7 2 1 PLEASE CONTROL THIS PROTECT ARRANGEMENT 7 3 SETTING UP 8 3 1 CARRYING AND HAULING 8 3 2 OPENING THE PACKAGE 9 3 3 SETTING UP 9 3 4 FOUNDATION PLAN 9 3 5 ENVIRONMENT CONOITIONS 10 3 6 CLEANING OF THE RUST COVER 10 3 7 ADJUSTMENT SET UP 10 4 MACHINE DIMENSIONS 11 4 1 MACHINE DIMENSIONS 11 4 2 BEFORE OPERATING 13 4 3 LUBRICATION 13 5 OPERATION 14 5 1 SHEET BENDING POSITION 14 6 LUBRICATION...

Page 4: ... the machine All persons who are in charge of the machine should carefully read and fully understand this manual for the benefit of them This is for your safety Beware Never try to bend very hard or fragile material on the machine e g hard steel glass it may explode and cause serious injury to the user and to the machine Any modification on the machine without written confirmation from the manufac...

Page 5: ...ending Conical Bending is not suitable for serial manufacturing 1 3 WORKING AREA Before setting up the machine check the dimensions on the diagram below 1 4 EQUIPMENT DANGER When load or unloading the machine if you use another carrying connection the protection arrangement and user equipment can be used position ...

Page 6: ... of the machine should carefully read this manual and understand the dangers he might be in if he misuses or abuses the machine In case any part of this manual is unreadable or illegible please contact the dealer and manufacturer The owner of the machine should be responsible for operating the machine with qualified personnel 1 9 PERSONNEL Protection No special protection equipment is needed durin...

Page 7: ...ms and Laws The machine can be stored and used in closed areas however beware not to put it near any explosive flammable or in any way dangerous articles In case of any use of non original spares or accessories and in case of injuries then the manufacturer will not be responsible of such claims Beware of third persons entering the operation area of the machine Beware of any obstacles entering the ...

Page 8: ...RANGEMENT Before working every time 1 time a week After every repair Control this list too Written directions Written situations Written functions To fixing these Please supply all of these controls before working the machine When you see anything wrong while working please stop the machine urgently and supply the thing which is wrong Do not change the protecting directions at any time ...

Page 9: ...8 3 SETTING UP 3 1 CARRYING AND HAULING The following sketch must be used while the machine is transported with a crane Any damages occurring during transportation will not be covered by our warranty ...

Page 10: ...owever they must be kept out of reach of children as some nylon products in packing may cause suffocation if used as a toy etc 3 3 SETTING UP The machine can be bolted to the ground as shown below The bolts must be tightly screwed for the machine not to move under strain Also check these bolts for breaking periodically Please drill the ground about 100 mm long Please dean the ground Replace screws...

Page 11: ...machines that may cause vibration Should be replaced on a concrete surface against vibration Under necessary it is useful to separate the placing surfaces 3 6 Cleaning OF THE RUST COVER Please clean the every part in the rust cover and use Nitro or Trichlorine Ethylene for cleaner 3 7 ADJUSTMENT SET UP All of machines must adjust goodly and carefully to take smooth working from machine Machine adj...

Page 12: ...11 4 MACHINE DIMENSIONS 4 1 Machine Dimensions LENGHT HEIGHT ...

Page 13: ...12 ...

Page 14: ... manual is thoroughly read and understood by the personnel who is to directly operate the machine 4 3 Lubrication As all mechanical machines this machine is also need to be Iubricated periodically check the Lubrication Plan for reference to lubrication points ...

Page 15: ...ine aware or not If alt is okay you can proceed to the following pages and operate the machine safely 5 1 SHEET BENDING POSITION The sheet bending operation consists of three parts Pre bending Changing the sheet and bending the end of the sheet Bending and roll bending Pre bending Operation 3th roll must be at down position 1st roll should be used eccentric bar it must be at the position below She...

Page 16: ...15 Last bending Change the sheet and do the same things at pre bending ...

Page 17: ...16 Bending and Cylinder bending Start to roll the sheet and bend it since it comes as a cylinder figure as shown at the picture ...

Page 18: ...17 ...

Page 19: ...18 6 LUBRICATION PLAN ...

Page 20: ...19 6 1 Drawing for Bending roller MBR ...

Page 21: ...LL GEAR 15 PIN 18 BOTTOM ROLL GEAR 17 SUPPORT SHAFT l8 NUT 19 BOTTOM ROLL LEVERAGE PIN 20 BOTTOM ROLL MOVEMENT LEVER 21 NUT 22 BOLT 23 NUT 24 BOLT 25 CENTERING NUT 26 CENTERING BOLT 27 IDLE ROLL MOVEMENT SHAFT 28 IDLE MOVEMENT BUSHING 29 IDLE MOVEMENT BUSHING BOLT 30 NUT 3l PINION 32 PINION BOLT 33 PIN 34 IDLE ROLL LEVER 3S IDLE ROLL LEVER PART 36 BOLT 37 NUT 38 NUT 39 NUT 40 RACK 4l RACK BOLT 42 ...

Page 22: ...21 7 OPENING TOP ROLL ...

Page 23: ...ct has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions 3 Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents 4 Documentary proof of purchase date is produced when the goods are handed in or sent for repair 5 Wear parts are not covered by the warranty Sca...