schmersal AZM300Z-I2-ST-1P2P-DU, Instructions For Operation Manual

Page 1: ...e 3 3 Emergency exit T T8 or emergency release N 3 4 Mounting with mounting plate 3 5 Dimensions 3 6 Actuator and accessories 4 Electrical connection 4 1 General information for electrical connection 4 2 Serial diagnostic SD 4 3 Wiring examples for series wiring 4 4 Wiring configuration and connector accessories 5 Actuator coding and latching force adjustment 5 1 Actuator coding 5 2 Latching force...

Page 2: ...lations regarding occupational safety and accident prevention prior to installation and putting the component into operation The machine builder must carefully select the harmonised standards to be complied with as well as other technical specifications for the selection mounting and integration of the components The information contained in this operating instructions manual is provided without l...

Page 3: ...ription 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules F Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet products schmersal com 2 Product descript...

Page 4: ...k is to be used marked with the symbol in the ordering code The actuator monitoring variant B is a safety switch with an interlock function for process protection The safety function consists of safely switching off the safety outputs when the safety guard is unlocked or opened and maintaining the safe switched off condition of the safety outputs for as long as the safety guard is open 2 Interlock...

Page 5: ...d maintenance are observed 2 5 Exclusion of liability We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with the operating instructions manual The manufacturer shall accept no liability for damages resulting from the use of unauthorised spare parts or accessories For safety reasons invasive work on the device as well as arbitrary repai...

Page 6: ...eneral data Features Power to unlock Yes Solenoid interlock monitored Yes Latching Yes Manual release Yes Short circuit detection Yes Cross circuit detection Yes Series wiring Yes Safety functions Yes Integral system diagnostics status Yes Number of fail safe digital outputs 2 Safety classification Standards EN ISO 13849 1 EN IEC 61508 Safety classification Interlocking function Performance Level ...

Page 7: ...atching force adjustable position 2 50 N Type of the fixing screws 2x M6 Tightening torque of the fixing screws minimum 6 Nm Tightening torque of the fixing screws maximum 7 Nm Mechanical data Switching distances according EN IEC 60947 5 3 Assured switching distance ON S ao 1 mm Assured switching distance OFF S ar 20 mm Switch distance typical 2 mm Mechanical data Connection technique Termination ...

Page 8: ...s Protection class III Permissible installation altitude above sea level maximum 2 000 m Ambient conditions Insulation values Rated insulation voltage U i 32 VDC Rated impulse withstand voltage U imp 0 8 kV Overvoltage category III Degree of pollution to IEC EN 60664 1 3 Electrical data Operating voltage minimum 20 4 VDC Operating voltage maximum 26 4 VDC Note Power supply general stabilised PELV ...

Page 9: ... Switching thresholds 3 V 5 V Low 15 V 30 V High Current consumption at 24V 5 mA Test pulse duration maximum 1 ms Test pulse interval minimum 100 ms Classification ZVEI CB24I Sink C1 Classification ZVEI CB24I Source C1 C2 C3 Electrical data Safety digital outputs Designation Safety outputs Y1 and Y2 Design of control elements short circuit proof p type Voltage drop U d maximum 2 V Leakage current ...

Page 10: ... X1 Safety input 1 PIN 3 A2 GND PIN 4 Y1 Safety output 1 PIN 5 OUT Diagnostic output PIN 6 X2 Safety input 2 PIN 7 Y2 Safety output 2 PIN 8 IN Solenoid control Note about the safety classification 2 The safety consideration of the guard locking function only applies for standard devices with monitored solenoid interlock AZM300Z 1P2P see Ordering code A safety assessment of the guard locking functi...

Page 11: ...t must be supplied with at least 24 V DC and 0 8 A via a listed CYJV cable connector assembly FCC IC Note This device complies with Part 15 of the FCC Rules and contains licence exempt transmitter receivers that are compliant with ISED Innovation Science and Economic Development Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause ha...

Page 12: ...ld be reduced Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator 2 The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures tamperproof screws gluing drilling of the screw heads Actuating directions ...

Page 13: ...Correct False To avoid any interference inherent to this kind of system and any reduction of the switching distances please observe the following guidelines The presence of metal chips in the vicinity of the solenoid interlock is liable to modify the switching distance Keep away from metal chips Minimum distance between two solenoid interlocks as well as other systems with same frequency 125 kHz ...

Page 14: ... mm 3 2 Manual release For the machine set up the solenoid interlock can be unlocked in a de energised condition The solenoid interlock is unlocked by turning the manual release in the position qThe normal locking function is only restored after the manual release has been returned to its original position ...

Page 15: ...after completing commissioning 3 3 Emergency exit T T8 or emergency release N With variants that have both emergency exit and emergency release the red lever is loosely supplied Before first use mount the lever on the triangular part of the release using the screw supplied so that the arrow in the triangle and pin on the red lever are congruent The installation of the lever is possible on both sid...

Page 16: ...hat it should only be used in an emergency The label can be used that was included in the delivery To activate the emergency release turn the red lever in the direction of the arrow to the end stop The safety outputs switch off and the guard system can be opened The lever is latched and cannot be returned to its original position To cancel the blocking condition the central mounting screw must be ...

Page 17: ...3 5 Dimensions All measurements in mm AZM300 T T8 and N Device with emergency exit or emergency release Emergency exit T Emergency release N ...

Page 18: ...Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery Mounting plate MP AZ AZM300 1 available as accessory ...

Page 19: ...MS AZ AZM300 B1 1 available as accessory Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200 1 available as accessory ...

Page 20: ...en cable release 4 Electrical connection 4 1 General information for electrical connection 2 The electrical connection may only be carried out by authorised personnel in a de energised condition The voltage inputs A1 X1 X2 and IN must have a protection against permanent overvoltage Supply units according to EN 60204 1 is recommended ...

Page 21: ...rop on the cables and the current carrying capacity of the individual components F Accessories for the series wiring For convenient wiring and series wiring of SD components the SD junction boxes PFB SD 4M12 SD variant for the field and PDM SD 4CC SD variant for control cabinet on carrier rail are available along with additional comprehensive accessories Detailed information is available on the In...

Page 22: ...e serial diagnostics connections are wired in series and connected to a SD Gateway for evaluation purposes The safety outputs of the first safety component are wired to the safety monitoring module The serial Diagnostic Gateway is connected to the serial diagnostic input of the first safety component Y1 and Y2 Safety outputs Safety monitoring module SD IN Gateway Field bus 4 4 Wiring configuration...

Page 23: ... SD output 5 GY GY GY X2 Safety input 2 6 PK VT PK Y2 Safety output 2 7 BU RD VT IN Solenoid control SD input 8 RD PK OR Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x 0 25 mm to DIN 47100 Cable length Ordering code 2 5 m 103011415 5 0 m 103007358 10 0 m 103007359 15 0 m 103011414 Connecting cables with coupling female IP69K M12 8 pole 8 x 0 21 mm Cable length Ordering code 5 0 m ...

Page 24: ...d an unlimited number of times When a new actuator is taught the code which was applicable until that moment becomes invalid Subsequent to that an enabling inhibit will be active for ten minutes thus providing for an increased protection against tampering The green LED will flash until the expiration of the time of the enabling inhibit and the detection of the new actuator In case of power failure...

Page 25: ...uit upstream is open Flashes 1 Hz Off On 6 4 Solenoid interlock with conventional diagnostic output The short circuit proof diagnostic output OUT can be used for central visualisation or control tasks e g in a PLC The diagnostic output is not a safety related output Error Errors which no longer guarantee the function of the safety switchgear internal errors cause the safety outputs to be disabled ...

Page 26: ... be locked or fault Legend Safety guard open Safety guard closed Locking time Safety guard not locked or fault Safety guard locked Lock Unlock Evaluation of diagnostic output Power to unlock IN 0 Lock Safety guard can be locked Safety guard locked ...

Page 27: ...cking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Safety guard closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning1 0 V 24 V On Flashes 2 On 24 V1 24 V1 0 V Error 0 V 24 V 24 V 0 V On Flashes 2 Off 0 V 0 V 0 V No input signal at X1 and or X2 0 V 24 V 24 V 0 V Flashes Off Off 0 V 0 V 0 V No input signal at X1 and or X2 0 V 24 V 24 V 0 V Flashes Off On Flashes 0 V 0 V 24 V Addition...

Page 28: ...ed as slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmersal com The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series wired chain The req...

Page 29: ...t be unlocked if e g the door pulls the turret out of its rest position beyond the set latching force This can occur if doors are heavily distorted or when pulling the door The solenoid interlock can only be locked if the turret is in the rest position i e the latching force is sufficient to pull the guard system into the correct position 2 after 30 min fault 7 Set up and maintenance The safety fu...

Page 30: ...ans of replacement actuators 2 Damaged or defective components must be replaced 8 Disassembly and disposal 8 1 Disassembly The safety switchgear must be disassembled in a de energised condition only 8 2 Disposal The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations ...