SCHUNK CLM 08, Assembly And Operating Manual

Page 1: ...Translation of the original manual Assembly and operating manual CLM Compact Linear Module ...

Page 2: ...ations for the purpose of technical improvement Document number 389015 Version 03 00 04 03 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challeng...

Page 3: ... 9 2 5 Ambient conditions and operating conditions 9 2 6 Personnel qualification 10 2 7 Personal protective equipment 10 2 8 Notes on safe operation 11 2 9 Transport 11 2 10 Malfunctions 11 2 11 Disposal 12 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 12 2 12 2 Protection during commissioning and operation 13 2 12 3 Protection against dangerous movements 13 2 12 4 Pro...

Page 4: ...ing 26 6 Troubleshooting 27 6 1 Module does not move 27 6 2 End position does not exist 27 6 3 Linear module proposes at the end positions 27 6 4 Payload swings in the final position 27 7 Maintenance and care 28 7 1 Assembly drawings spare parts 29 7 1 1 CLM 08 29 7 1 2 CLM 10 30 7 1 3 CLM 25 31 7 1 4 CLM 50 100 and 200 32 8 Translation of original declaration of incorporation 33 9 Annex to Declar...

Page 5: ... manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably ca...

Page 6: ... Sizes This operating manual applies to the following sizes CLM 08 CLM 10 CLM 25 CLM 50 CLM 100 CLM 200 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and ...

Page 7: ...roximity switch IN 32 X Inductive proximity switch IN 40 X X 1 4 2 Rod lock The rod lock prevents weights from falling in the event of energy loss such as emergency stop situations The rod lock can also be retrofitted but this will reduce the useful stroke CAUTION Damage to the rod lock due to incorrect actuation overload The rod lock may only be triggered and unlocked when the product has been sh...

Page 8: ...LMAS only for short strokes slow stroke speeds and low kinetic energy Designation ID number LMAS 25 0314156 LMAS 50 0314158 LMAS 100 0314160 LMAS 200 0314162 1 4 4 Stop Sensor for CLM 08 For size CLM 08 a stop is optionally available with integrated sensor End stop without sensor system LMAS 08 KT included in the scope of delivery End stop with sensor system NIA 50 KT ...

Page 9: ...ple as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional changes Implementation of structural changes By conversions changes and reworking e g additional threads holes or safety devices can impair the functioning or safety of the product...

Page 10: ...ed tasks recognize and avoid possible dangers and knows the relevant standards and regulations Instructed person Instructed persons were instructed by the operator about the delegated tasks and possible dangers due to improper behaviour Service personnel of the manufacturer Due to its technical training knowledge and experience service personnel of the manufacturer is able to perform the delegated...

Page 11: ...evention and environmental protection regulations regarding the product s application field 2 9 Transport Handling during transport Incorrect handling during transport may impair the product s safety and cause serious injuries and considerable material damage When handling heavy weights use lifting equipment to lift the product and transport it by appropriate means Secure the product against falli...

Page 12: ...e system If the energy supply is connected do not move any parts by hand Do not reach into the open mechanism or movement area of the product during operation 2 12 1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropria...

Page 13: ... avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition of the drive Perform maintenance work modifications and attachments outside the danger zone defined by the movement range To avoid accidents and or material damage human access to the movement range ...

Page 14: ...veness of the potential equalisation must be verified by executing regular safety measurements 2 13 Notes on particular risks WARNING Risk of injury from objects falling and being ejected Falling and ejected objects during operation can lead to serious injury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supp...

Page 15: ...with pressure maintenance valves e g SCHUNK pressure maintenance valves SDV P for short time holding of every end position WARNING Risk of burns through contact with hot surfaces Surfaces of components can heat up severely during operation Skin contact with hot surfaces causes severe burns to the skin For all work in the vicinity of hot surfaces wear safety gloves Before carrying out any work make...

Page 16: ...for air purge bar 0 5 1 More technical data is included in the catalog data sheet Whichever is the latest version Ambient conditions and operating conditions Designation CLM Ambient temperature C min max 5 60 Protection class IP 40 Noise emission dB A 70 For use in dirty ambient conditions e g sprayed water vapors abrasion or processing dust SCHUNK offers corresponding product options as standard ...

Page 17: ... of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0 05 The linear module may be selectively attached to the body or the carriage Similarly the structure may be optionally attached to the end carriage or the base body 4 2 Pneumatic connection CAUTION Possible damage to the linear module If the unit moves too hard into the end position the linear module may be...

Page 18: ... the same cross section as the connection thread or larger Observe the requirements for the air supply Technical Data 16 Compressed air connection CLM 08 10 Compressed air connection CLM 25 100 for CLM 25 connection opposite Air connection CLM 08 10 25 50 100 200 A M3 M3 M5 M5 M5 G1 8 B M3 M3 M5 M5 M5 G1 8 ...

Page 19: ...M 08 1 0 CAUTION Material damage due to erroneous settings Do not fall below minimum distance Y The end stop is the respective shock absorber on both sides the inside of the product must not hit the end stop Stroke adjustment sensor adjustment Set end position linear module extended Ø Loosen the attachment screw Ø Set the end stop to the desired stroke with the wrench supplied IMPORTANT Do not fal...

Page 20: ...protection clamping screw shock absorber stroke Linear module end positions Set CLM 10 25 Linear module Damping adjustment range Z mm min distance X mm min distance Y mm CLM 10 0 2 3 4 3 0 CLM 25 0 1 3 8 13 CAUTION Material damage due to erroneous settings Do not fall below minimum distances X and Y The end stop is the respective shock absorber on both sides the inside of the product must not hit ...

Page 21: ...cs can be adjusted Ø Release the lock Ø Set the setscrew to the desired dimension IMPORTANT Observe adjustment range Z Ø Secure the setscrew again 4 3 3 End positions Sets CLM 50 200 The following components are available for stroke limiting shock absorption and monitoring of the end positions Stop screw LMAS option Shock absorber stop LMST included in the scope of delivery Damping adjustment LMD ...

Page 22: ...0 1 3 Shock absorber stop LMST 50 KT 0 3 Proximity switch IN 40 CLM 100 3 0 CLM 200 5 9 The maximum permissible values for end position adjustment can be found in the catalog Damping adjustment To adapt the damping characteristic of the apparent kinetic energy the damper stroke and thus the characterteristics can be adjusted Ø Release the lock of the setscrew Ø Adjust the damping adjustment setscr...

Page 23: ...tely Ø Open exhaust throttle valve until the product starts to move Ø Continue to open the exhaust throttle valve incrementally until the movement decelerates smoothly If the speed is too low the product will brake too soon and the end position will be reached too slowly If the speed is too high the product will impact against the end position and the shock absorber will be overloaded NOTE A smoot...

Page 24: ...Target time Time T Damping The shock absorber stroke is too long and the end position is reached too slowly Movement Target position End position Target time Time T Damping The shock absorber stroke is too short and the unit arrives in the end position too abruptly Movement Target position End position Target time Time T Damping Optimal shock absorber stroke ...

Page 25: ...the event of a dynamic load or overload e g drop in pressure during movement the clamping cartridge must be checked and replaced if necessary WARNING The rod lock is not a safety component for personal protection in the sense of the Machine Directive Assembly of ASP rod lock Ø Disassemble face plate I C and cover plate I B Ø Install the completely installed rod lock A Ø Grease wiper ring Maintenan...

Page 26: ...ssible operating parameters into account The speed of movement must be regulated via throttle check valves Pneumatic connection 17 The speed is always set so that it starts at a low speed and increases to a higher speed until the desired operating speed is reached CAUTION Risk of mechanical damage of the product Theproduct must always be adjusted so that no mechanical impacts are produced when rea...

Page 27: ...t Change sensor Cable breakage Replacing the sensor cable 6 3 Linear module proposes at the end positions Possible cause Corrective action Damping wrong adjustet Adjust stop screw Shock absorber defective Change the shock absorber Stroke speed too high Check reduce stroke speed with ventilation valves Change defective exhaust ait throttle if necessary 6 4 Payload swings in the final position Possi...

Page 28: ...nce with the specified operating parameters operating conditions and settings Maintenance work Maintenance interval Inspect the shock absorbers Regularly Replace shock absorber every 2 million cycles Check seals Regularly Replace seals As required The seals are included in the seal kit SCHUNK recommends the lubricants listed Grease Isoflex Topas NCA 52 or equivalent ...

Page 29: ... a standardized wearing parts set All seals are included Order Number CLMDI 008 ID number0314188 According to the sectional drawing all other wear parts and components are available separately Wear parts Item 04 14 25 26 27 34 35 Item 04 base body and item 14 guide rail only available as pre assembled assembly Order numbers in the following example Part No 1 CLM 08 H14 01 ...

Page 30: ...ber0314189 Spare part designation of the shock absorbers Order Number LMST 10 KT ID number0314108 Sectional drawing CLM 10 According to the sectional drawing all other wear parts and components are available separately Wear parts Item 04 14 25 26 27 34 35 Item 04 base body and item 14 guide rail only available as pre assembled assembly Order numbers in the following example Part No 1 CLM 10 H20 01...

Page 31: ...re included Order Number CLMDI 025 ID number0314214 Spare part designation of the shock absorbers Order Number LMST 25 KT ID number0314164 Sectional drawing CLM 25 According to the sectional drawing all other wear parts and components are available separately Wear parts Item 14 25 26 27 29 34 35 Order numbers in the following example Part No 1 CLM 25 H025 01 ...

Page 32: ... 100 ID number0314218 CLMDI 0200 ID number0314220 Spare part designation of the shock absorbers Order Number LMST 50 KT ID number0314166 LMST 100 KT ID number0314168 LMST 200 KT ID number0314172 Sectional drawing CLM 50 100 200 According to the sectional drawing all other wear parts and components are available separately Wear parts Item 14 26 27 28 29 34 35 38 Order numbers in the following examp...

Page 33: ...0314038 0314039 0314040 0314041 0314042 0314043 0314044 0314045 0314046 0314047 0314439 0314440 0314442 0314443 0314444 0314446 0314447 0314502 0314503 0314504 0314505 0314506 0314507 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confi...

Page 34: ... 0314504 0314505 0314506 0314507 To be provided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating position...

Page 35: ...and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fi...

Page 36: ...re forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential he...