Schwank MonsterFan Series, Use Instruction

Page 1: ...1 Use Instruction Schwank GmbH Bremerhavener Str 43 D 50735 Cologne Tel 49 0 221 7176 0 Fax 49 0 221 7176 288 www monsterfans com info monsterfans com Language English Date 01 2021 Revision v1 4 ...

Page 2: ...red Installation Environment 9 4 4 Mounting Sets 10 4 5 Extension Elements 11 4 6 Wire rope clamps Thimbles 11 4 7 Installation of MonsterFans 12 4 8 Electric Connections 14 4 9 Oil Check and Oil Safety Pin 15 5 Frequency Inverter 16 6 Commissioning 17 6 1 Test Run 17 6 2 Warnings 17 6 3 Troubleshooting 17 6 4 Frequency Inverter Error Messages 18 7 Warranty Maintenance 19 8 Packaging Units 20 9 Ac...

Page 3: ...kg 124 kg 132 kg Motor Power 1 5 kW 2 hp Max Electrical Consumption 3 23 A 3 23 A 3 23 A 3 23 A Supply Voltage 3 400 V 50 Hz Max Coverage Range 630 m2 850 m2 1 380 m2 1 800 m2 Recommended Range 150 400 m2 250 550 m2 400 800 m2 500 1200 m2 Sound Pressure Level 55 dB measured at max rotational speed at 5 m distance Notes The weight specifications refer to the fan without controller and without mount...

Page 4: ...the ropes is also required for the stabilisation during operation The fan shall not be operated in windy surroundings We recommend also securing the floor under the assembly so that attention is drawn to the work on the ceiling Review all relevant guidelines to ensure that building regulations are followed in accordance with product certifications We always recommend having a structural engineer c...

Page 5: ...rom the ceiling in accordance with the specified safety distances The fan s wings are installed at least 3 5 m above the floor The fan is installed with a minimum distance of 2 times the fan diameter from obstacles and building structure measured from the fan centre The distance between several fans is at least 2 5 times the fan diameter measured from the fan centre The fan is installed that it is...

Page 6: ... Overview MonsterFans 1 Steel structure 2 Safety rope ring 3 Steel structure fastening 4 Extension tube 5 Motor housing 6 Winglets of fan blades 7 Fan blades 8 Turnbuckle clamps 9 Safety steel rope 10 I type safety adapting piece 3 1 Bill of Materials ...

Page 7: ...ttom plate 1x replacement blade retainer 5x 3x 9 Safety steel rope 10 Steel wire lock 11 Fastener 12 Fastener 40m length 55x M12 x 80 mm M16 x 55 mm 10x 4x 13 Fastener 14 Metal joint on 15 Controller Box 16 Techn Manual M16 x 120 mm Controller Box MonsterFans 4x 2x 17 Techn Manual 18 Fan blades 19 Extension Tube 20 3 Pole switch Danfoss VFD 5x 1m length disconnector 21 Thimbles 16x ...

Page 8: ...ot Spirit Level Wire rope shear Cable Shears Wire Stripper Multimeter Distance Meter Threadlocker Glue Please also note the necessary safety precautions for the use of a scissor lift and the general safety precautions Two specialists are required for the installation 4 Installation Mounting 4 1 Safety Clearances ...

Page 9: ...ion Environment Conditions Installation Location Inside Temperature Range 15 55 C Do not use the product in environments with strong temperature fluctuations The product must not be exposed to frost Humiditiy Below 95 relative humidity Surrounding The fan and controller must not be exposed to flammable or corrosive gases Metal powder oils water and other foreign objects must not get into the contr...

Page 10: ...ting set for concrete structure Optional mounting set for side mount on concrete Optional mounting set for bent structure Standard Mounting Set for I Beam Article no 19580220 Weight 14 kg Mounting Set for concrete structure Article no 19580222 Weight 26 kg Mounting set for side mount on concrete Article no 19580223 Weight 16 kg Mounting Set for bent stucture Article no 19580224 Weight 26 kg ...

Page 11: ... 16 kg Connecting piece for extension tubes incl bolts screws Article no 19580239 Weight 3 kg 4 6 Wire rope clamps Thimbles EN 13411 5 2009 02 stipulates the use of at least 3 wire rope clamps and thimbles for end connections for steel wire ropes of nominal size 5 mm The first wire rope clamp should be attached directly to the thimble The clamp should always be attached to the loaded part of the r...

Page 12: ...xtension element Pull your electrical cable through the extension tube Then attach the safety steel rope parts list no 9 and secure it with the steel wire lock no 10 Observe the notes on wire rope clamp connections Mount the motor housing with the motor on the extension element Use the M16 x 120 mm screws for this Pay attention to an exactly horizontal alignment ...

Page 13: ...otor supply cable to the motor terminal box Observe the instructions in chapter 4 8 Electrical connections Now assemble the fan blades Use the M10 x 100 mm screws Pay attention to an exact alignment of the rotor blades and use threadlocker glue When assembling make sure to connect all retaining brackets parts list no 6 to each other Then install the bottom plate parts list no 8 with the screws M5 ...

Page 14: ...situations An interruption of the power supply during operation can damage the frequency inverter as well as the motor Use a adequately dimensioned and EMC compliant power cable for the motor connection such as LAPP ÖLFLEX CLASSIC 110 CY 4 G 2 5 or equivalent 4 8 Electric Connections Apply the supply voltage 3 ph PE to the control supply line terminals The motor supply cable is connected directly ...

Page 15: ...the motor housing above the motor connection box Then wire the motor in star cabling according to the connection diagram above The fan is operated exclusively with 3 phases 400 volts AC Nord Motor Wiring Clamps with a Star Connection Stud Wiring Fan Motor 4 9 Oil Check and Oil Safety Pin Please also check the oil level before starting up There is a safety pin on the bleed screw The safety pin must...

Page 16: ...ly instruct the operator and please use the handover protocol for a formal handover 5 Frequency Inverter A variable frequency drive is integrated in the MonsterFans Controller Box You will find detailed technical instructions from the manufacturer attached The frequency Inverter is pre programmed at the factory and ready for operation You will also find the following Wiring Diagram 3 400V 50 Hz pr...

Page 17: ... specified by MonsterFans Do not interrupt the power supply while the fan is running Otherwise the fan will be damaged The power supply may only be switched off after the rotating blades have stopped completely 6 3 Troubleshooting Common causes of incorrect operation The supply voltage is incorrectly selected or switched off If the fan does not work please check first if the speed controller is at...

Page 18: ...www monsterfans com info monsterfans com 18 6 4 Frequency Inverter Error Messages ...

Page 19: ...intenance area on the floor as well 2 Check all safety bracing devices 3 Check all fastening screws and connecting elements 4 Check the electrical connections and cabling 5 Check the gearbox for oil leakage 6 Check all suspension and connection elements 7 Check the wing connection bolts under the base plate 8 Check the wings and engine components for damage 9 Check all fan components for signs of ...

Page 20: ...Box Motor 950 mm 830 mm 520 mm Box fan blades 3700 mm 420 mm 450 mm 180 kg 127 kg 307 kg MF C20 on request 6 1 m 20 ft Box Motor 950 mm 830 mm 520 mm Box fan blades 3100 mm 420 mm 450 mm 180 kg 117 kg 297 kg MF C16 4 9 m 16 ft Box Motor 950 mm 830 mm 520 mm Box fan blades 2500 mm 420 mm 450 mm 180 kg 107 kg 287 kg MF C12 3 6 m 12 ft Box Motor 950 mm 830 mm 520 mm Box fan blades 2100 mm 420 mm 450 ...

Page 21: ...stomer Delivery of the technical instructions Yes No The fan has been put into operation without any problems No vibrations no noise no error messages Yes No The wing surfaces are undamaged Yes No The product has been introduced instructed by a specialist Yes No 10 min test run without abnormalities Yes No Installation was carried out according to customer drawings and customer requirements Yes No...

Page 22: ...check the electrical connections 5 check the gearbox for oil leakage oil level check 6 check all suspension and connection elements 7 check the wing connecting screws under the base plate 8 check the wings and engine components for damage 9 examination of all fan components for signs of corrosion discolouration pitting and metal spalling 10 check the wire rope connections for damage or abrasion 11...

Page 23: ...www monsterfans com info monsterfans com 23 11 Declaration of Conformity ...

Page 24: ...www monsterfans com info monsterfans com 24 Schwank GmbH Bremerhavener Strasse 43 D 50735 Cologne Tel 49 0 221 7176 0 Fax 49 0 221 7176 288 www monsterfans com info monsterfans com ...