Schwinn 130/510U, Service Manual

Page 1: ...er 1 Important Safety Instructions 2 1 Safety Warning Labels and Serial Number 3 1 FCC Compliance 3 1 Specifications 4 1 Maintenance 5 1 Moving the Bike 6 1 Leveling the Bike 6 1 Connectivity 7 1 Trou...

Page 2: ...mponents Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine replacement parts and hardware supplied by Nautilus Failure to use genuine replacement...

Page 3: ...nce Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment The machine and power supply comply wi...

Page 4: ...uct as refuse This product is to be recycled For proper disposal of this product please follow the prescribed methods at an approved waste center Select the area where you are going to set up and oper...

Page 5: ...if found in this condition Repair or replace all parts at the first sign of wear or damage Check Pedals and tighten as necessary After each workout use a damp cloth to wipe your machine and Console f...

Page 6: ...careful when you move the bike Abrupt motions can affect the computer operation Leveling the Bike Levelers are found on each side of the Rear Stabilizer and on the Frame Rail On the Rear Stabilizer t...

Page 7: ...test list of supported partners please visit www nautilus com partners Bluetooth Heart Rate Monitor not supplied Your fitness machine is equipped to be able to receive a signal from a Bluetooth heart...

Page 8: ...ay have difficulty with dried out or calloused hands A conductive electrode cream heart rate cream can help make better conduct These are available on the web or at medical or some larger fitness stor...

Page 9: ...t or crimped replace cable Check data cable connections orientation Be sure cable is connected securely and oriented properly Small latch on connector should line up and snap into place Reset machine...

Page 10: ...Right D Water Bottle Holder O Drive Pulley Z Power Connector E Handlebar Side P Speed Sensor Magnet AA Shroud Upper F Seat Bottom Q Speed Sensor BB Shroud Cap G Seat Adjustment Handle R Crank Arm CC...

Page 11: ...Advanced knowledgeable about mechanical procedures Disconnect all power to the machine before you service it When disposing of old parts obey the applicable local and provincial requirements For inst...

Page 12: ...in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance s...

Page 13: ...the image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 14: ...Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the bottom screws first and then the top screws Set the hardware safely aside for reassembly Slowl...

Page 15: ...of give See Figure 1 Or Hold the edges of the Drive Belt at the midpoint M and twist it see Figure 2 It should turn only 90 degrees 1 4 turn to vertical If the tension is correct go to Step 15 If the...

Page 16: ...to hold the nut on one side steady and tighten the nut on the opposite side with a 15mm socket and wrench 11 Carefully turn the crank arms and check the movement of the drive belt The Crank Arms and...

Page 17: ...lly tightened If the threads strip due to improper installation then the Pedals can disengage from the bike and or break while under usage which can result in serious injury to the user Note The Left...

Page 18: ...appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps i...

Page 19: ...Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R 2 Gently remove the Mast Gask...

Page 20: ...d the old Console Mast NOTICE Do not pinch or cut the cables This step may require two people 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the...

Page 21: ...is active There is risk of electrical shock 9 Use the console to set the resistance to the highest level This moves the Brake Magnet Arm C1 forward After the Brake Magnet Arm stops at the highest resi...

Page 22: ...the Brake Magnet and Flywheel do not touch 12 Installation is the reverse procedure Put the Left Shroud in position first to align the screws for the Right Shroud Install the top screws first Note Se...

Page 23: ...nspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance...

Page 24: ...ing serviced at all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enli...

Page 25: ...he image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 26: ...ple 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the bottom screws first and then the top screws Set the hardware safely aside for reassembly...

Page 27: ...lt Tensioner assembly B from the Main Frame and the Drive Belt C Discard the old Belt Tensioner Assembly 11 Install the new Belt Tensioner Assembly Adjust the Belt Tensioner position to the angle of t...

Page 28: ...o hold the nut on one side steady and loosen the nut on the opposite side with a 15mm socket and wrench 16 Move the Flywheel in the Main Frame bracket as necessary to adjust the tension Hold it in pos...

Page 29: ...ully tightened If the threads strip due to improper installation then the Pedals can disengage from the bike and or break while under usage which can result in serious injury to the user Note The Left...

Page 30: ...ppropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps inv...

Page 31: ...he image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 32: ...ple 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the bottom screws first and then the top screws Set the hardware safely aside for reassembly...

Page 33: ...B and tape the cardboard to the Brake Magnet Note Be sure the cardboard covers all of the Brake Magnet 8 Use the pliers to unhook the Tension Spring F from the Main Frame Pull back and release the Mag...

Page 34: ...resistance level turn power off Disconnect all power and allow to sit for 5 minutes 14 If correctly calibrated the Brake Magnet should be within 3 0 mm 1 8 of the Flywheel If not it will need to be a...

Page 35: ...ully tightened If the threads strip due to improper installation then the Pedals can disengage from the bike and or break while under usage which can result in serious injury to the user Note The Left...

Page 36: ...anders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps o...

Page 37: ...ote Do not pinch or cut the cables Do not let the cables fall down inside the Mast This step may require two people 3 Installation is the reverse procedure Note Do not pinch or cut the cables Align th...

Page 38: ...oot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not tr...

Page 39: ...Mast This step may require two people 3 Gently remove the Shroud Cap from the Upper Shroud and remove it from the Console Mast 4 Flex the edges of the Upper Shroud to disengage the inside tabs from t...

Page 40: ...nectors and make sure the connectors lock 7 Discard the old parts 8 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until th...

Page 41: ...appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps i...

Page 42: ...Mast This step may require two people 3 Gently remove the Shroud Cap from the Upper Shroud and remove it from the Console Mast 4 Flex the edges of the Upper Shroud to disengage the inside tabs from t...

Page 43: ...tring and carefully pull the new Data Cable through the Console Mast NOTICE Hold the HR Cable so that you do not pull it out of the Mast Do not pinch or cut the cables 8 Untie the string from the new...

Page 44: ...nch or cut the cables Align the clips on the cable connectors and make sure the connectors lock 12 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properl...

Page 45: ...ced at all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the se...

Page 46: ...the image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 47: ...ple 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the bottom screws first and then the top screws Set the hardware safely aside for reassembly...

Page 48: ...the cardboard covers all of the Brake Magnet 8 Slowly turn the Drive Pulley D backward and carefully ease the Drive Belt E off the Drive Pulley to the outside Be sure to keep fingers clear of all pinc...

Page 49: ...position on the Flywheel pulley H1 Put the Drive Belt in position around the Belt Tensioner G Be sure that the upper portion of the Drive Belt is under the bearings on the Belt Tensioner NOTICE This s...

Page 50: ...he next step 19 To loosen the Flywheel hardware J use a 15mm open end wrench to hold the nut on one side steady and loosen the nut on the opposite side with a 15mm socket and wrench 20 Move the Flywhe...

Page 51: ...t touch 24 Installation is the reverse procedure Put the Left Shroud in position first to align the screws for the Right Shroud Install the top screws first Note Self tapping screws attach the Shrouds...

Page 52: ...nspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance...

Page 53: ...t all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service...

Page 54: ...the machine before you service it 2 Remove the Seat Post Adjustment Knob and Seat Post Assembly from the Main Assembly 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientati...

Page 55: ...pper Shroud safely aside for reassembly Discard the old Console Mast NOTICE Do not pinch or cut the cables This step may require two people 5 Flex the edges of the Seat Post Shroud to disengage the in...

Page 56: ...ud Set the hardware and Shroud safely aside for reassembly Note Find the Power Inlet A in the Left Shroud Disconnect the Power Inlet cable A1 from the wiring harness B NOTICE Do not pinch or cut the c...

Page 57: ...o the outside Be sure to keep fingers clear of all pinch hazards as you turn the Drive Pulley 9 Using needlenose pliers carefully release the Belt Tensioner Spring C1 from the hook D on the frame 10 L...

Page 58: ...ner C and Drive Pulley Be sure that the upper portion of the Drive Belt B is under the bearings on the Belt Tensioner C 14 Using the needlenose pliers reattach the Belt Tensioner spring C1 Make sure t...

Page 59: ...n serious injury to the user Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Pedal has...

Page 60: ...ork space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these...

Page 61: ...Mast This step may require two people 3 Gently remove the Shroud Cap from the Upper Shroud and remove it from the Console Mast 4 Flex the edges of the Upper Shroud to disengage the inside tabs from t...

Page 62: ...ring and carefully pull the new Heart Rate Cable through the Console Mast NOTICE Hold the Data Cable so that you do not pull it out of the Mast Do not pinch or cut the cables 8 Untie the string from t...

Page 63: ...connectors lock X4 12 Installation is the reverse procedure Note Do not pinch or cut the cables 13 Discard the old parts according to your local guidelines and regulations 14 Final Inspection Inspect...

Page 64: ...nd exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy...

Page 65: ...reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R Disconnect al...

Page 66: ...n serious injury to the user Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Pedal has...

Page 67: ...an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps...

Page 68: ...the image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an...

Page 69: ...old Console Mast NOTICE Do not pinch or cut the cables This step may require two people 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the botto...

Page 70: ...70 6 Carefully disconnect the Power Inlet Cable A1 in the Shroud from the wiring harness B on the motor Recumbent bike Upright bike A1 A A A1 A1 B B A A1 Connects to B...

Page 71: ...reverse procedure NOTICE Do not pinch or cut the cables Be sure the Power Inlet plug is seated evenly in the hole 10 Installation is the reverse procedure Put the Left Shroud in position first to alig...

Page 72: ...n serious injury to the user Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Pedal has...

Page 73: ...air is done in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do ma...

Page 74: ...the image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 75: ...the old Console Mast NOTICE Do not pinch or cut the cables This step may require two people 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the...

Page 76: ...les Recumbent bike Upright bike B C1 D C 8 Installation is the reverse procedure NOTICE Do not pinch or cut the cables Be sure the routing for the new RPM Sensor cable C1 and other wiring is correct t...

Page 77: ...n serious injury to the user Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Pedal has...

Page 78: ...ll Warnings on this machine Disconnect all power to the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions...

Page 79: ...river loosen and remove the hardware that attaches the padded Seat Bottom to the Seat Frame Assembly Set the hardware safely aside for reassembly Disconnect all power to the machine before you service...

Page 80: ...his step may require two people 8 Using a 2 Phillips screwdriver loosen and remove the screw that secures the front Seat Rail End Cap Bend the edges of the rear Seat Rail End Cap to disengage the insi...

Page 81: ...ide for reassembly 11 Using a 6mm hex wrench loosen and remove the indicated hardware from both sides of the Seat Rail Set the hardware safely aside 12 Carefully remove the Seat Rail Assembly slightly...

Page 82: ...the Shrouds to the Frame NOTICE Be sure not to pinch or cut the cables Be sure the tabs in the Top Shroud snap into the Main Assembly Hand tighten all hardware first then fully tighten it Be sure the...

Page 83: ...re that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person...

Page 84: ...the image For reference only 1 Loosen and remove the Pedals Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R...

Page 85: ...old Console Mast NOTICE Do not pinch or cut the cables This step may require two people 5 Using a 2 Phillips Screwdriver remove the 6 screws indicated that secure the Left Main Shroud Remove the botto...

Page 86: ...s D on your machine Disconnect the Speed Sensor Cable E and Power Inlet Cable F from the wiring harness 8 Tie the length of string to the end of the lower Console Cable G at the top of the Mast mount...

Page 87: ...P Do not pinch or cut the cables 14 Tie the end of the string at the hole H in the Mast to the end of the Console Cable G on the new Servo Motor Carefully pull the cable through the hole to the top of...

Page 88: ...E Be sure not to pinch or cut any cables Be sure the tabs in the Top Shroud snap into the Main Assembly 20 Attach the Pedals Start the Pedals by hand and then fully tighten them with the Pedal Wrench...

Page 89: ...traffic and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try t...

Page 90: ...s Note The Left Pedal is reverse threaded Orientation is based from a seated position on the bike The Left Pedal has an L the Right Pedal an R Disconnect all power to the machine before you service it...

Page 91: ...t cable A1 from the wiring harness B NOTICE Do not pinch or cut the cables 4 Flex the edges of the Upper Shroud to disengage the inside tabs from the Main Assembly and slide it up the Console Mast 5 U...

Page 92: ...op Shroud snap into the Main Assembly 7 Using a 2 Phillips Screwdriver remove the 2 screws that secure the Right Main Shroud Slowly remove the Right Main Shroud Set the hardware and Shroud safely asid...

Page 93: ...n serious injury to the user Note The Left Pedal is reverse threaded Be sure to attach Pedals on the correct side of the Bike Orientation is based from a seated position on the bike The Left Pedal has...

Page 94: ...and exposure to bystanders Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do hea...

Page 95: ...ll the new Transport Wheel Assembly Note Be sure the plastic Alignment Tab on the Transport Wheel Assembly goes into the slot at the end of the Front Stabilizer 3 Final Inspection Inspect your machine...