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INSTRUCTIONS FOR: 

GALVANIZED SHED GREEN 

2.3 X 2.3 X 1.9m 

MODEL NO:

 GSS2323G

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.  USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

 1.  SAFETY

 2. INTRODUCTION

 3. SPECIFICATION

 4. CONCRETE PLINTH SLAB

 

 

WARNING!

 Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed.

 

Keep the work area clean, uncluttered and ensure there is adequate lighting.

 

Keep children and unauthorised persons away from the working area.

 

DO NOT

 use the shed for any purpose other than that for which it is designed.

 

Use appropriate safety clothing including eye protection.

 

 

DO NOT

 attempt to assemble in windy weather.

 

  

Note:

 The assembly of this product will require assistance.

Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door  which is secured by cross bolt and 

eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down fixing kits.

Model No:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GSS2323G

Overall Size (W x D x H*):  . . . . . . . . . . . . . . . . . . . 2300 x 2300 x 1900mm

Roof Type:  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gable

*Minimum Wall Height

Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52 

reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm edge 

around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.

  GSS2323G   Issue: 1 - 28/08/14

Original Language Version

 © Jack Sealey Limited

Summary of Contents for GSS2323G

Page 1: ...sed persons away from the working area DO NOT use the shed for any purpose other than that for which it is designed Use appropriate safety clothing including eye protection DO NOT attempt to assemble in windy weather Note The assembly of this product will require assistance Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed Has a single door which is secured by c...

Page 2: ...heet Sheet 1900x770 rear wall side wall 9S 6 Sheet Sheet 1900x770 rear wall side wall 9M 3 Sheet Sheet 1169x770 left roof 10L 2 Sheet Sheet 1169x770 right roof 10R 2 Sheet Sheet 1169x770 middle roof 10M 2 Sheet Sheet 1900x735 left front 11L 1 5 TOOLS REQUIRED 6 CONTENTS GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 3: ... 26J 2 Channel Channel 1124 side wall 26K 2 Channel Channel 1124 front 26L 1 Channel Channel 1124 front 26M 1 Channel Channel 1124 front 26N 1 Channel Channel 1124 front 26P 1 Channel Channel 674 front 33R 1 Channel Channel 674 front 33L 1 Channel Channel 1098 side wall rear wall 34R 3 Channel Channel 1098 side wall rear wall 34L 3 Jamb Jamb 1898 front 41A 1 Jamb Jamb 1898 front 41B 1 Jamb Jamb 77...

Page 4: ...TTINGS PACK Picture Component QTY Picture Component QTY Self tapping screws 10mm 355 Self tapping screws 16mm 22 4x10mm Rivet 12 3x10mm Rivet 6 Pad bolt 1 Keeper 1 Base bracket 11 5 16 x19mm Hexagonal bolt 11 5 16 Hexagonal Nut 11 Mid wall brace bracket 4 Mid wall channel connector 3 Self tapper safety cover 40 Channel safety cover L type 1 Channel safety cover R type 1 GSS2323G Issue 1 28 08 14 O...

Page 5: ...your Sealey dealer You will find it easier to assemble your shed using sawhorses with timber studs attached timber needs to be the same length as the shed 2M or alternatively a trestle table 8 ASSEMBLY 7 PARTS DIAGRAM GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 6: ...l is always facing out This is to ensure that rain water can not build up inside your shed Make sure 26I and 26H are used as top side channels GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited 8 1 ASSEMBLE THE REAR WALL PANELS 8 1 1 Place 2 x 9S and 9M the sheeting on your work table and join together with the self tapping screws per the diagram ...

Page 7: ...e should face downwards Fix other channels by the self tapping screws Apply 66 the channel connectors on top and bottom channels to enhance the strength Place a block under the shadowed area when screwing as a support and the screw with cross mark must not be fixed in this stage GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 8: ...ll lip of the channel is always facing out This is to ensure that rain water can not build up inside your shed Make sure 26K and 26J are used as top side channels 8 2 3 Now fix 34R and 34L the mid wall channels to the sheeting by the self tapping screws Please note that the groove should face downwards Fix other channels by the self tapping screws and enhance the strength by applying 66 the channe...

Page 9: ... must not be fixed in this stage Repeat the same steps for the other side wall 8 3 ASSEMBLE THE ROOF PANEL 8 3 1 Place 10R 10M and 10L the sheeting on your work table and join together with the self tapping screws per the diagram GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 10: ...tors 8 3 4 Leave 4 corners unfixed in this stage Repeat the same steps for the other roof 8 3 2 Fix 26F 26E 26A and 26B the channel by self tapping screws per diagram Please note that 26A and 26B are in the side with pre punched holes on the sheeting GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 11: ...by self tapping screws Enhance the top channels by applying 66 the channel connector 8 4 ASSEMBLE THE FRONT WALL PANELS 8 4 1 Fix 41A and 41B the jamb on 11L and 11R the sheeting by self tapping screws GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 12: ...nel per the diagram Use riveter to fix the door to the pre drilled holes GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited 8 4 3 Now fix 33R and 33L the mid wall channels to the sheeting by the self tapping screws Please note that the groove should face downwards ...

Page 13: ...e pad bolt to the pre drill holes Fix the pad bolt but NOT the keeper at this stage to the pre drill holes using the self tapping screws or the rivets provided GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 14: ...GETHER 8 6 1 Now fix the front side rear panels and 2 x 63R 2 x 63L the GABLE together using the holes provided and then fix the pad bolt using rivets GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 15: ...e same step for the other assembled roof panel GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited 8 6 2 Join 62 the ridge beams with the end marked red arrow by 67 ridge beam connector Put on 60 gable caps and join them by 61 gable cap connector Fix this structure using 16mm self tapping screws ...

Page 16: ...brace per diagram Join the sheeting and the gable by 52 the lip and then fix the 4 corners by 16mm self tapping screws Central screws marked cross NOT fixed in this stage For extra security fit rivets as below GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 17: ...8 6 5 Put on the cap 64 and then fix the root panels by 16mm self tapping screws per diagram GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 18: ... the diagram Please note that bolts are not supplied with this kit Strengthen your mid wall brace by applying 72 the mid wall brace bracket on each corner if necessary GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 19: ... channel safety cover L type on channel 33L and R type on channel 33R 8 6 8 Also apply the self tapper covers on the screws fixed on the wall GSS2323G Issue 1 28 08 14 Original Language Version Jack Sealey Limited ...

Page 20: ...l us on 01284 757525 and leave your full name and address including postcode 01284 757500 01284 703534 sales sealey co uk Sole UK Distributor Sealey Group Kempson Way Suffolk Business Park Bury St Edmunds Suffolk IP32 7AR www sealey co uk Original Language Version Jack Sealey Limited Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and...

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