INSTRUCTIONS FOR:
680KG MOTORCYCLE & QUADBIKE LIFT
Model:
MC402.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
MC402.V2 - 290905
1. SAFETY INSTRUCTIONS
2. SPECIFICATION
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WARNING! Before use, ensure the motorcycle or quadbike to be lifted has a suitable structure and centre of gravity to accommodate
the lift arms without damaging the bike. DO NOT use if the lift will foul on the exhaust or other vulnerable parts. Remove lower fairing
or obstructing trims before use and ensure the bike is adequately strapped onto the lift before operating.
3
Maintain the lift in good condition (use an authorised service agent).
3
Replace or repair damaged parts.
Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3
Use a qualified person to lubricate and maintain the lift.
DO NOT
use brake fluid to top up hydraulic unit.
3
Locate the lift in a suitable work area, keep area clean and tidy and free from unrelated materials, and ensure that there is adequate lighting.
Also ensure that the floor is level and strong enough (preferably concrete) to take the weight of the lift and the bike.
DO NOT
operate the lift
on tarmacadam, as the surface may be unstable.
3
Keep the lift clean for best and safest performance.
3
Before use, stabilise the lift by turning the locking bolts so that the lift is just raised off of its wheels.
3
The maximum bike weight is 680kg.
DO NOT
exceed this rated capacity.
3
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.
3
Maintain correct balance and footing, do not over reach. Ensure the floor is not slippery and wear non-slip shoes.
3
Ensure the bike is adequately secured to the lifting platform with appropriate straps.
3
Before lifting check that there are no overhead obstructions.
3
When platform has been raised to the working height ensure the platform safety arms are engaged to prevent accidental lowering.
3
Keep children and unauthorised persons away from the work area.
3
The lowering speed will vary according to the weight of the load and the hydraulic jack setting.
7
DO NOT
use the lift for a task it is not designed to perform.
7
DO NOT
operate the lift if damaged.
7
DO NOT
exceed the rated capacity of the lift.
7
DO NOT
operate the lift when you are tired or under the influence of alcohol, drugs or intoxicating medication.
7
DO NOT
allow untrained persons to operate the lift.
7
DO NOT
attempt to transport a load on the lift. The lift must only be used in a static position for raising and lowering loads.
7
DO NOT
make any modifications to the lift and
DO NOT
adjust or tamper with the safety valve.
3
Before lowering the lift ensure that there are no obstructions underneath the platform and that all persons are standing clear.
3
Before storing in safe area, ensure all parts are clean and free of grease and oil. Store lift in the lowest position.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
3. ASSEMBLY
Unpack the lift and check contents with list below. Should there be any damaged or missing parts contact your supplier immediately.
Content
Frame Base
Hydraulic Jack
Stop Bar
Pedal
Handle
Pulling Rod Assembly
Spring
Bolts, nuts, washers, support screws, wheels etc.
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WARNING!
Keep your hands away from moving parts.
Numbers/letters in brackets refer to item numbers/letters in the parts diagram.
3.1.
Assembly
3.1.1. Fit the castor wheels (11) to the base (4) with nuts (14), spring washers (13) and washers (8). Fit the fixed wheels (2) to the
base (4) with bolts (3) and lock nuts (34).
3.1.2. Attach the hydraulic ram (20) to the base (4) with two bolts (22), spring washers (13) and nuts (14).
3.1.3. Fit the lift pedal (21) into the socket above the pump piston. Secure with bolt (22).
3.1.4. Place the stop bar (28) and bushes (1) inside the legs of the pulling rod assembly (25) and insert both into the brackets on
the rear strut (32). Locate with pins (7), washers (8) and split-pin (9).
3.1.5. Lift the pulling rod assembly (25) by hand and align the hydraulic jack with the central bracket on the beam. Secure with
pin (24), washer (8) and split-pin (9).
3.1.6. Attach spring (23) to pin (24) and to jack base using bolt (18).
3.1.7. Fit handle (26) into socket on pulling beam (25) and secure in position with clevis pin (27).
3.1.8. Screw the locking bolts (15) into the base (4).
3.2.
Before first use
3.2.1. Before using the lift, purge the hydraulic circuit, to eliminate any air in the system, by fully pressing the foot pedal (17) and
pumping the lift pedal (21) 15 to 20 times.
3.2.2. Test the lift, unladen, by raising it to full height and then lowering it. Depress the foot pedal (17) slowly to control the rate of descent.
Specification
Capacity . . . . . . . . . . . . . . . . . . . . . .680kg
Minimum height . . . . . . . . . . . . . . .120mm
Maximum height . . . . . . . . . . . . . . .430mm
Weight . . . . . . . . . . . . . . . . . . . . . . . .45kg
