AIR PUNCH/FLANGE TOOL
MODEL NO:
SA36.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9
Follow all workshop Health & Safety rules, regulations and conditions when using this tool.
WARNING!
Disconnect from air supply before servicing.
9
Maintain tool in good condition and replace any damaged or worn parts.
Use genuine parts only. Unauthorised parts may be dangerous
and will invalidate the warranty.
WARNING!
Check correct air pressure is maintained and not exceeded. We recommend 90psi.
9
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
WARNING!
Always wear approved eye and face protection when operating the tool.
9
Wear appropriate personal protective equipment.
9
Keep hands and body clear of the workpiece when operating the tool.
9
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9
Secure unstable workpiece with a clamp, vice or other adequate holding device.
9
Keep children and non-essential persons away from the work area.
8
DO NOT
get the tool wet or use in damp or wet locations.
8
DO NOT
hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
8
DO NOT
use the tool for a task it is not designed to perform.
WARNING! DO NOT
use the tool if damaged or faulty. Contact your local service agent.
8
DO NOT
use the tool unless you have been instructed in its use by a qualified person.
8
DO NOT
carry the tool by the air hose, or yank the hose from the air supply.
8
DO NOT
direct air from the air hose at yourself or others.
8
DO NOT
operate tool if you are tired or under the influence of alcohol, drugs or intoxicating medication.
9
When not in use, disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
S
uitable for heavy bodyshop use. Aluminium alloy body with steel punch and die. Puts a 10mm flange onto car panel thickness sheet for lap
jointing and puts Ø5mm holes in panels for MIG spot-welding.
3. SPECIFICATION
Model no ..................................................................SA36.V2
Air consumption .......................................................... 2.0cfm
Air inlet size...............................................................1/4”BSP
Consumable parts:
SA36.V2-06 - Replacement Punch; SA36.V2-03 - Replacement Die
Noise power/pressure .......................................... 85/74dB(A)
Operating pressure ....................................................... 90psi
Vibration/uncertainty .......................................... 0.8/0.57m/s²
4. PREPARATION
4.1.
AIR SUPPLY
4.1.1.
Ensure that the tool air valve is in the “Off” position before connecting to the air supply.
WARNING!
Ensure the air supply is clean and does not exceed 90 psi (6.2 bar) while
operating the tool. Too high an air pressure and/or unclean air will shorten the life of the
tool due to excessive wear and may be dangerous causing damage and/or personal injury.
4.1.2.
Drain the compressor air tank daily. Water in the air line will damage the tool.
4.1.3.
Clean the compressor air inlet filter weekly. Recommended hook-up is shown in fig. 1.
4.1.4.
Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose bore should be 3/8”
and fittings must have the same inside dimensions.
4.1.5.
Keep the hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.
4.2.
COUPLINGS
4.2.1.
Vibration may cause failure if a quick change coupling is connected directly to the tool.
Refer to
instruction
manual
Wear eye
protection
Wear ear
protection
SA36.V2 Issue:4 (H,F) 13/07/21
Original Language Version
© Jack Sealey Limited
Wear protective
gloves