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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  SafeTy

 

‰

  

WaRNING! 

Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective    

  Equipment is available from your Sealey dealer.

 

‰

  

WaRNING! 

Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to when  

  using tools.

 

8

  

DO NOT 

use tools if damaged.

 

9

  

Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.

 

9

  

Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.

 

8

  

DO NOT 

attempt to start or move a vehicle whilst in gear and with timing devices fitted. 

 

9

  

Wear suitable clothing to avoid snagging. 

DO NOT 

wear jewellery. Tie back long hair. 

 

9

   Account for all tools, parts and components being used. 

DO NOT 

leave these in or near the engine. Return tools to suitable storage   

 after use.

 

9

   When not in use, store in a safe, dry childproof place.

 

9

  

Keep children and unauthorised persons away from the work area.

 

  

IMPORTaNT! These instructions are provided as a guide only. always refer to the vehicle manufacturer’s service   

 

 instructions or a proprietary manual to establish the correct procedure and data. 

 

‰

  

WaRNING! 

The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator /  

  user must apply caution and common sense (good practical sense).

 

9

 

 

When timing an engine, always prevent the engine from being turned over. Use a notice and / or inhibit the engine.

 

WaRNING! 

Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will cause    

 

damage to the engine.  

2.  INTRODucTION 

Provides the specialised tools required for timing belt replacement on both the first and second generation of  “EW Code” 1.8, 2.0 and 2.2 PSA 

twin camshaft 16v engines, including HPi versions, fitted to Citroën and Peugeot models. Supplied with warning tag.
In addition, Pulley Flange Repositioning Tool VS1212, may be required on certain engines for final timing adjustment via the crankshaft pulley flange.

3.  cONTeNTS

     

Item

Part no.

Description

1

VS1211/P10

Camshaft locking pins (pair)

2

VS1211/P11

Crankshaft locking pin

3

VS1211/P12

Flywheel holding tool

4

VS1211/P13

Tensioner setting pin

5

VS1211/P14

Camshaft locking pin (HPi)

6

VS4735/P15

Camshaft locking pins (2 in kit)

7

VS1210/04

Belt retaining kit

8

VS4825/P19

Flywheel locking pin

--

VS4826

Set (comprising parts 9 and 10)

9

VS4826/1

Tensioner turning tool

10

VS4826/2

Tensioner locking tool

associated Tool required

VS1212

C

rank flange pulley repositioning tool

Wear eye 

protection

Refer to 

instruction 

manual

VS4825 | Issue 2(SP) 03/07/15

Original Language Version

© Jack Sealey Limited

InSTRUCTIonS FoR

PeTROl eNGINe SeTTING/lOckING TOOl kIT - 

cITROeN, PeuGeOT 1.8, 2.0, 2.2 - belT DRIve

ModEL no:

 vS4825

Summary of Contents for VS4825

Page 1: ...as a guide only Always refer to the vehicle manufacturer s service instructions or a proprietary manual to establish the correct procedure and data WARNING The warnings cautions and instructions in this manual cannot cover all possible conditions and situations The Operator user must apply caution and common sense good practical sense 9 9 When timing an engine always prevent the engine from being ...

Page 2: ...ble Valve Timing or HPi High Pressure Injection being fitted WARNING Care is required when working on HPi systems very high fuel pressures Some engines have variable timing on the inlet camshaft sprocket eg EW10D HPi engines The timing belt fitting and tensioning procedure for these engines differs from those with the standard camshafts Some engines have Adjustable Camshaft Sprockets Code EW10J4 R...

Page 3: ...ioner pulley bracket from the cylinder block rib to allow greater movement of the tensioner 5 1 2 3 Move tensioner away from the timing belt and remove the belt NOTE Do not re fit the belt once it has been removed A new timing belt must be used 5 1 3 VS1211 P14 Inlet Camshaft Locking Pin 5 1 3 1 Should adjustment to the Inlet Camshaft Dephaser be required this is made before fitting the timing bel...

Page 4: ...ainst the pin and aligns with the notch Fig 6 2 Remove the pin WARNING The pointer MUST NOT move above the notch If it does the procedure must be started again 5 1 6 5 Finally check that the hex drive of the tensioner is positioned approx 15 BELOW the cylinder head gasket level 5 1 6 6 Rotate the crankshaft ten turns by hand returning the engine to timed position and insert the Locking Pin in the ...

Page 5: ...0 and VS1211 P14 Camshaft Locking Pins 5 2 2 1 Use the same Camshaft Locking Pins as for Section 1 engines ie VS1211 P10 pair or 1 VS1211 P10 and VS1211 P14 for VVT HPi to lock camshafts Fig 9 EXCEPT EW10J4S RFK engines 5 2 3 EW10J4S RFK engines camshaft sprocket change 04 06 VS4735 P15 Camshaft Locking Pins 2 5 2 3 1 The procedure and tools detailed in Section 2 apply to EW10J4S engines except Co...

Page 6: ...uk sales sealey co uk 01284 757500 01284 703534 Web Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed of in a manner which is compatible with the environment When the product becomes completely unserviceable and requires disposal drain off any fluids if applicable i...

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