Seizmik 06016 Installation & Operation Manual Download | Manualshive

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Compatibility Info:

This Door System is designed to work with other Seizmik branded Accessories for the Polaris General as
well as OEM Polaris branded hard tops.  Please note Seizmik cannot guarantee fitment with other
branded aftermarket products.  Please research installation details thoroughly on our products & others
when trying to combine different branded accessories.

Seizmik makes Windshields, Mirrors, Cab Systems, Light Bars, Storage Boxes, Hood Racks, and other
great accessories for UTV

’s to maximize the vehicles usefulness.

If you have any questions, comments, need assistance, or are missing parts, please call 1-866-838-3366
between 9:00AM and 5:00PM EST or email us at

support@seizmik.com

. Visit

www.seizmik.com

for more

information on our products.

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Polaris General Doors #06016

Installation & Operations Manual

Fits Polaris General

Before You Start:

Please familiarize yourself with all the steps before beginning assembly.

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Summary of Contents for 06016

Page 1: ...cessories Seizmik makes Windshields Mirrors Cab Systems Light Bars Storage Boxes Hood Racks and other great accessories for UTV s to maximize the vehicles usefulness If you have any questions comments need assistance or are missing parts please call 1 866 838 3366 between 9 00AM and 5 00PM EST or email us at support seizmik com Visit www seizmik com for more information on our products 1 Polaris G...

Page 2: ...king Plate Driver Passenger C Rear Backing Plate Driver Passenger D Front Spacer Block x2 E Front Filler Panel Shim x4 F Front Filler Panel Driver Passenger G Gasket 58 5 x2 H 6 Feet of adhesive backed Velcro Hook Hardware M10 x 25mm socket button head bolt x4 M8 x 25mm socket Button head bolt x6 M8 Locknut x2 10mm Washers x4 8mm Washers x6 A B C D E F M10 x 25mm M8 M8 x 25mm M10 M8 G ...

Page 3: ...e shown Repeat for Driver side 1 Remove the Torx and Allen head fasteners from the locations shown above 2 Use a flat blade screwdriver to remove the hinge adjustment covers to reveal the last two Torx fasteners top and bottom Remove the inner door Panel 3 ...

Page 4: ...Upper Doors Passenger s side shown Repeat for Driver side 3 Once the inner door panel is removed insert the backing plates behind the inner aluminum sub frame with the welded nuts facing towards the outside of the door 4 ...

Page 5: ...ove the upper door hinge mounting bolt closest to the vehicle as shown above you will re use this bolt later 5 Set the upper door frame onto the existing lower door Thread the bolts through the door mounting plates and into the backing plates The M10 bolts will be used in location A and M8 Bolts will be used in location B It will help to have a friend hold the door in place while the other threads...

Page 6: ...the mounting bolts installed earlier 9 The factory Striker pin can be adjusted if the door is not closing easily because of the added weight and force of the door closing against the gasket 4 Initial Door Adjustment 6 7 Clean the highlighted area of the roll cage with rubbing alcohol or window cleaner Adhere the provided gasket into the outer channel of the roll cage as shown by the highlighted ar...

Page 7: ...e skin is aligned correctly on the door Mark the locations where the upper door frame brackets will interfere with the inner door skin Trim with a rotary tool or coarse wood file Trim a little at a time test fit and trim until the desired clearance is achieved Once trimming is complete Re install the factory inner door skin with the factory hardware removed earlier 7 ...

Page 8: ... be hard to locate A magnet can be your friend here 6 Installing The Front Filler Panel Passenger s side shown Repeat for Driver side 12 Install the front filler panel with the front filler panel shims inside the holes as shown above These act as a crush sleeve for the plastic panel 13 Re Torque the Factory Cage bolts to Polaris Spec s 8 ...

Page 9: ...r side 9 14 Lay the Textile Flap over the outer door plastics and mark the location of the outside perimeter Clean the designated area with rubbing alcohol or window cleaner 15 Cut the Velcro to the correct lengths and adhere to the area marked before and stick the flap down ...

Page 10: ... inside of the door frame Mark the location of the hole with a punch so that it can be seen on the outside of the door textile 17 Using a sharp razor or utility knife cut the textile so the mirror mounting bolt can pass through 18 Pass the bolt through the mounting bracket and thread into the mirror and tighten DO NOT OVER TIGHTEN 10 ...

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