Selden Furlex 200 TD, Assembly Manual

Page 1: ...Assembly manual Furlex 200 TD 300 TD 400 TD with rod forestay 595 120 E 2007 04 18 ROD FORESTAY...

Page 2: ...Seld n Mast AB or one of our authorised dealers the guarantee ceases to be valid Seld n Mast AB reserves the right to alter the content and design without prior warning and to future design changes 1...

Page 3: ...h of the rod forestay 12 3 5 1 Calculation table 1 Length of rod forestay 12 3 6 Calculating the length of the luff extrusion 13 3 6 1 Calculation table 2 Length of luff extrusion 13 4 Assembly of the...

Page 4: ...aining all the components required Furlex TD can be split between the lower bearing assembly and the luft extrusion The lower bearing assembly with line drum etc can be permanently installed in the ya...

Page 5: ...e guard bracket 18 Line guide fitting 19 Locking block 20 Deck collar 21 Torque tube with adapter 22 Bush 22 4 10 14 1 Forestay eye terminal 2 Top guard 3 Halyard swivel 4 Snap shackle 5 Luff extrusio...

Page 6: ...with toggle Halyard swivel with snap shackle Lower bearing assembly with snap shackle Deckcollar with screws and template Torque tube with adapter and extrusion screws 2 x line drum halves One with lo...

Page 7: ...th insulator sheets incl 4 screws Drill bit 5 3 mm 200 TD 4 stanchion blocks 538 971 02 300 TD 4 x Stanchion blocks 538 210 01 1 x 538 971 01 400 TD 6 Stanchion blocks 538 210 01 Locking adhesive Lubr...

Page 8: ...0 TD 1 x 660 mm luff extrusion 200 TD and 300 TD 1 x 2000 mm luff extrusion with slotted distance tube 400 TD 1 x 1700 mm luff extrusion with slotted distancetube 2 2 Foil pack Top guard incl 2 screws...

Page 9: ...0 Knife For halyard leads Heavy duty Philips screwdriver Drill Drill bit 5 3 mm included in Furlex package 2 4 Tools 1 long joining sleeve with insulator Short joining sleeves with insulator Number de...

Page 10: ...87 10 0 11 3 71 12 4 13 1 72 12 9 76 12 4 13 1 72 16 0 89 15 7 16 3 82 15 7 16 3 82 16 0 19 2 18 8 19 4 99 20 0 22 4 21 8 22 6 111 23 0 25 7 123 25 1 22 8 122 26 0 14 0 10 0 11 0 14 0 14 0 17 0 19 5 2...

Page 11: ...lculate the new rod length WL in Calculation Table 1 Refer to the column marked example to see how this is done Always use a strong D shackle or tie the halyard 3 5 1 Calculation Table 1 Length of rod...

Page 12: ...2400 mm 94 1 2 extrusions which together are shorter than C D pcs x 2400 C C D Length of top extrusion 4 extrusions The top extrusion is normally cut from the 2000 mm 78 3 4 extrusion 200 300 TD or 17...

Page 13: ...f luff extrusion cont Cut the distance tube for the top extrusion in accordance with the follo wing fixed deduction Length of distance tube E Your extrusion Example 200 TD 8 100 1 815 Furlex 200 TD E...

Page 14: ...14 F L E x i s t i n g f o r e s t a y l e n g t h Fig 3 5 a C H E C B W L T A D T D H N F L F L D...

Page 15: ...any locking screws and attach the instructions for permanent assembly of the eye part 4 Fig 4 1 a 400 S 500 S Bearing plug 5 Cold head the head of the rod forestay for the lower bearing part 6 Pack t...

Page 16: ...upper end terminal and secure them in position with tape around the stay Push the short lower luff extrusion over all the short joining sleeves and partly over the long lowest joining sleeve Fit the l...

Page 17: ...e the next joining sleeve and push the distance tube from the top until the lower joining sleeve touches the distance tube below the join A spare joining sleeve can be used as an aid Check that the di...

Page 18: ...ew locking pin supplied 13 Check the stay length FL in Calculation Table 1 3 5 1 fig 3 5 a 14 We recommend rigging the Furlex system in the boat at this stage of the assembly See Rigging section 16 in...

Page 19: ...de fitting and then through the hole in the line drum half which has a clip fitted 2 Undo the clip and insert the line into the oval space as shown in the diagram Fasten the clip securely but do not o...

Page 20: ...Fitting the line drum and line guide 400 TD The line drum consists of two halves It is easier to fit after the Furlex stay is fitted to the mast Feed the furling line through the hole in the line guid...

Page 21: ...caused 8 Adjust the alignment of the line guide towards the first lead block and tighten screw See also Furling line arrangement chapter 6 3 in Manual Furlex Push the locking block in until it rests...

Page 22: ...TD and 400 TD 17 8 Top guard If exchanging the top guard Navtec 12 200 S 22 30 40 and Rigging 40 48 The top guard cannot be removed from the sys tem by sliding them over the top eye terminal unless th...

Page 23: ...23 Notes Comments...

Page 24: ...10 Fax 33 0 251 362 185 e mail info seldenmast fr www seldenmast com Dealer DINGHIESKEELBOATSYACHTS The Seld n Group is the world s leading manu facturer of masts and rigging systems in carbon and alu...