SEW-Eurodrive F..7 Series, Assembly And Operating Instructions Manual

Page 1: ... 21932786_0515 Drive Technology Drive Automation System Integration Services Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W Edition 05 2015 21932786 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...structure of helical bevel gear units K 19 K 29 13 3 4 Basic structure of helical bevel gear units K 39 K 49 14 3 5 Basic structure of helical bevel gear units K 37 K 187 15 3 6 Basic structure of helical worm gear units 16 3 7 Basic structure of SPIROPLAN gear units W 10 W 30 17 3 8 Basic structure of SPIROPLAN gear units W 37 W 47 18 3 9 Nameplate type designation 19 4 Mechanical installation 22...

Page 4: ... 4 Lubricant change intervals 93 6 5 Maintenance of AL AM AQ EWH adapter 93 6 6 AD input shaft assembly maintenance 94 6 7 Inspection maintenance for the gear unit 95 7 Mounting positions 110 7 1 Designation of the mounting positions 110 7 2 Churning losses 111 7 3 Mounting position MX 111 7 4 Universal mounting position M0 111 7 5 Mounting positions of SPIROPLAN gear units 112 7 6 Mounting positi...

Page 5: ...e of the safety notes 1 2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the dr...

Page 6: ...tomatic restart 1 2 3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard 1 3 Rights to claim under limited warranty Read the inform...

Page 7: ...res SEW EURODRIVE as sumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases SEW EURODRIVE assumes no liability for defects 1 5 Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 6 Copyright notice 20...

Page 8: ...ty notes provided in the individual chapters of this document 2 2 General information WARNING Danger of fatal injury or risk of injury during the operation of motors or gearmotors caused by live bare in the event of open connectors terminal boxes and movable or rotating parts Danger of fatal injury All work related to transport storage installation assembly connection startup maintenance and repai...

Page 9: ...ied personnel must wear appropriate protective clothing 2 4 Designated use The gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W is intended for use in industrial systems The gear units may only be used according to the specifications in the technical docu mentation from SEW EURODRIVE as well as the specifications on the nameplate They fulfill the applicable standards and regulations When installed...

Page 10: ... 29B KA127 157B or FA127 157B are mounted both via the torque arm and via the foot plate Risk of injuries and damage to property Especially with the KA 9B T design it is not permitted to use the foot plates and the torque arm at the same time Attach the KA 9B T design only via the torque arm Attach the K 9 or KA 9B design only via the foot plate If you want to use foot plates and torque arms for m...

Page 11: ...30 59 22 31 4 34 5 37 521 523 522 39 131 17 11 12 9 19 506 508 507 9007199273935243 1 Pinion 19 Key 42 Rolling bearing 507 Shim 2 Gear 20 Breather valve 43 Key 508 Shim 3 Pinion shaft 22 Gear unit housing 45 Rolling bearing 515 Shim 4 Gear 24 Eyebolt 47 Retaining ring 516 Shim 5 Pinion shaft 25 Rolling bearing 59 Screw plug 517 Shim 6 Gear 30 Rolling bearing 88 Retaining ring 521 Shim 7 Output sha...

Page 12: ...m 2 Gear 25 Rolling bearing 92 Washer 507 Shim 3 Pinion shaft 30 Rolling bearing 93 Lock washer 508 Shim 4 Gear 31 Key 94 Hex head screw 515 Shim 5 Pinion shaft 32 Spacer tube 100 Inspection cover 516 Shim 6 Gear 37 Rolling bearing 101 Hex head screw 517 Shim 7 Hollow shaft 39 Retaining ring 102 Gasket 521 Shim 9 Oil seal 41 Retaining ring 131 Closing cap 522 Shim 11 Rolling bearing 42 Rolling bea...

Page 13: ...head screw 520 Shim 2 Gear 36 Stud 95 Protection cap 521 Shim 5 Pinion shaft 42 Tapered roller bearing 115 Retaining ring 522 Shim 6 Gear 43 Key 141 Bushing 523 Shim 7 Hollow shaft 44 Gasket 159 Closing plug 530 Shim 9 Oil seal 45 Tapered roller bearing 163 Supporting ring 531 Shim 11 Rolling bearing 50 Bevel gear set 167 Closing plug 532 Shim 12 Retaining ring 59 Screw plug 168 Protection cap 536...

Page 14: ...57456395 1 Pinion 12 Retaining ring 48 Supporting ring 518 Shim 2 Gear 17 Spacer tube 50 Bevel gear set 519 Shim 5 Pinion shaft 19 Key 59 Screw plug 520 Shim 6 Gear 20 Breather valve 88 Retaining ring 521 Shim 7 Hollow shaft 22 Gear unit housing 89 Closing cap 522 Shim 8 Key 25 Deep groove ball bear ing 100 Inspection cover 523 Shim 9 Oil seal 42 Tapered roller bearing 101 Hex head screw 536 Shim ...

Page 15: ...earing 113 Slotted nut 523 Shim 3 Pinion shaft 31 Key 114 Multi tang washer 533 Shim 4 Gear 37 Rolling bearing 116 Thread lock 534 Shim 5 Pinion shaft 39 Retaining ring 119 Spacer tube 535 Shim 6 Gear 42 Rolling bearing 131 Closing cap 536 Shim 7 Output shaft 43 Key 132 Retaining ring 537 Shim 8 Key 45 Rolling bearing 133 Supporting ring 538 Shim 9 Oil seal 59 Screw plug 135 Shield ring 542 Shim 1...

Page 16: ...0 22 1 100 61 9007199274045195 1 Pinion 20 Breather valve 88 Retaining ring 518 Shim 2 Gear 22 Gear unit housing 89 Closing cap 519 Shim 5 Worm 25 Rolling bearing 100 Inspection cover 520 Shim 6 Worm gear 30 Rolling bearing 101 Hex head screw 521 Shim 7 Output shaft 37 Rolling bearing 102 Gasket 522 Shim 9 Oil seal 39 Retaining ring 131 Closing cap 523 Shim 11 Rolling bearing 43 Key 137 Supporting...

Page 17: ...8 25 6 250 251 17 7 11 8 19 518 519 520 12 9 101 9007199274048267 1 Pinion 19 Key 88 Retaining ring 518 Shim 6 Gear 22 Gear unit housing 89 Closing cap 519 Shim 7 Output shaft 25 Rolling bearing 100 Inspection cover 520 Shim 8 Key 65 Oil seal 101 Hex head screw 521 Shim 9 Oil seal 66 Rolling bearing 102 Gasket 522 Shim 11 Rolling bearing 68 Retaining ring 143 Supporting ring 523 Shim 12 Retaining ...

Page 18: ... 44 59 59 8 32 5 33 9 12 518 519 520 18014399115354379 1 Pinion 22 Gear unit housing 59 Screw plug 521 Shim 2 Gear 25 Deep groove ball bearing 61 Retaining ring 522 Shim 5 Pinion shaft 26 Housing stage 1 88 Retaining ring 523 Shim 6 Gear 30 Deep groove ball bearing 89 Closing cap 7 Output shaft 31 Key 133 Shim 8 Key 32 Spacer tube 137 Shim 9 Oil seal 33 Retaining ring 506 Shim 11 Deep groove ball ...

Page 19: ...l number na r min Maximum permitted output speed Mamax Nm Maximum permitted output torque i Memax Nm Maximum permitted input torque i Gear unit ratio IM Mounting position Explanation for serial number 01 0123456789 0001 14 Sales organization Order number Item number Year of manu facture 3 9 2 Type designation of the gear unit A helical bevel gear unit with AQA adapter for example has the following...

Page 20: ...6 IE3 i 69 75 kg 54 000 188 578 2 Made in Germany Nm 685 IM M1 CLP 220 Miner Öl 1 1l kW 1 5 S1 IP65 V 230 400 Th Kl 155 F V 230 AC br BG1 5 Nm 20 1 2 3 4 5 6 7 8 9 10 11 12 15 13 14 17 16 18014411882555659 1 Type designation gearmotor 2 Serial number 3 Hz Line frequency 4 kW Motor power 5 Power factor 6 Temperature class 7 Nm Maximum output torque 8 Gear unit ratio 9 Oil type and oil fill volume 1...

Page 21: ... end For instance a multi stage helical bevel gearmotor with temperature sensor in the mo tor winding has the following type designation Example K107R77DRN100M4 TF Gear unit type K 1 Gear unit Gear unit size 107 Gear unit series R 2 Gear unit Gear unit size 77 Motor series DRN Motor Motor size 100 Length M Number of poles 4 Motor option temperature sensor TF Option Example DRN double gearmotor K10...

Page 22: ... seals For standard drives Check if the gear unit gearmotor is designed for the ambient temperatures For the application limits refer to the technical documentation the nameplate or the lubricant table see chapter Lubricant table 2 149 Make sure the environment contains no hazardous substances oils acids gases vapors dusts or radiation For special designs Check if the gear unit gearmotor is design...

Page 23: ...adlocker compound for input cover with centering shoulder e g Loctite 243 INFORMATION Standard parts are not included in the delivery 4 1 2 Installation tolerances Shaft end Flanges Diameter tolerance according to DIN 748 ISO k6 for solid shafts with Ø 50 mm ISO m6 for solid shafts with Ø 50 mm ISO H7 for hollow shafts Centering bore in accordance with DIN 332 shape DR Centering shoulder tolerance...

Page 24: ...orque arm and via the foot plate Risk of injuries and damage to property Especially with the KA 9B T design it is not permitted to use the foot plates and the torque arm at the same time Attach the KA 9B T design only via the torque arm Attach the K 9 or KA 9B design only via the foot plate If you want to use foot plates and torque arms for mounting contact SEW EURODRIVE NOTICE Damage to gear unit...

Page 25: ...e following characteristics Level Vibration damping Torsionally rigid The following table shows the maximally permitted flatness defect for foot and flange mounting guide values based on DIN ISO 1101 Gear unit size Flatness defect 67 max 0 4 mm 77 107 max 0 5 mm 137 147 max 0 7 mm 157 187 max 0 8 mm Do not twist housing legs and mounting flanges against each other Observe the per mitted overhung a...

Page 26: ...10 48 M12 86 M16 210 M20 410 M24 710 M30 1450 M36 2500 M42 4600 M48 6950 M56 11100 Mount the specified gearmotors in flange mounted design with the following increased tightening torques Flange Ø mm Gear unit Screw nut Tightening torque 10 Strength class 10 9 Nm 120 RF37 M6 16 5 140 RF37 RF47 M8 40 1 160 RF57 M8 40 1 450 RF147 M20 661 550 RF167 M20 661 60ZR RZ37 M8 40 70ZR RZ47 M8 40 80ZR RZ57 M10...

Page 27: ...pe and size Gear unit type Screw R R F RX F FH B FA B K KH B KV B KA B S W M6 07 19 10 20 M8 17 27 37 27 37 29 37 30 37 47 M10 57 47 37 39 47 49 47 57 M12 47 57 67 67 57 67 57 67 67 M16 77 87 77 87 77 87 77 77 M20 97 97 107 97 87 87 M24 107 107 97 97 M30 137 127 107 167 M36 147 167 157 127 157 187 Gear unit with B14 flange mounted design and or hollow shaft The following table shows the thread siz...

Page 28: ... locations or outdoors Drives are supplied in corrosion resistant designs with an according surface protection coating for use in damp areas or outdoors Repair damage to the paint work e g at the breather valve or the lifting eyes see Painting the gear unit 2 30 When mounting the motors onto AM AQ adapters and to AR AT start up and fric tion couplings seal the flange areas with a suitable sealant ...

Page 29: ...unting Before startup replace the highest screw plug in the terminal box of the motor with the breather valve provided 2 For gear head units venting on the input end a breather valve is supplied in a plastic bag 3 Enclosed gear units are delivered without a breather valve 4 In some countries the breather valve is installed but not activated due to possible pressure fluctuations during transport In...

Page 30: ...the transport protection 211314699 Activated breather valve 4 2 5 Painting the gear unit NOTICE Paint can block the breather valve and damage the sealing lips of the oil seals Damage to property Thoroughly cover the breather valve and sealing lip of the oil seals with strips pri or to painting re painting Remove the strips after painting 21932786 EN 05 2015 ...

Page 31: ... centering bore at the shaft end Never force belt pulleys couplings pinions etc onto the shaft end by hitting them with a hammer In the case of belt pulleys make sure the belt is tensioned correctly in accord ance with the manufacturer s instructions Make sure the transmission elements are balanced after fitting and do not give rise to any impermissible radial or axial forces For the approved valu...

Page 32: ... at point X1 A Incorrect assembly B Correct assembly 4 3 3 Mounting of couplings CAUTION Risk of injury due to moving drive elements such as belt pulleys or couplings during operation Risk of jamming and crushing Equip the input and output elements with a touch guard Adjust the following misalignments according to the coupling manufacturer s specifica tions when mounting couplings a Maximum and mi...

Page 33: ...014398720848395 1 Screw a Washer width 2 Washer b Rubber buffer inner diameter 3 Nuts c Rubber buffer length in loose state 4 Rubber buffer d Rubber buffer diameter ΔL Rubber buffer preload in loose state Proceed as follows 1 Use screws 1 and washers 2 according to the following table 2 Secure the screw connection with a nut 3 3 Tighten the screw 1 until the preload Δ L of the rubber buffers is re...

Page 34: ... helical bevel gear units K 19 K 49 4 5 1 B A 9007206972372491 1 Bushing A Connection side B Connection side Observe the following points during assembly Apply bearings to both sides of the bushing 1 Mount connection side B so that it mirrors side A Use screws and tightening torques according to the following table Gear unit Screws Tightening torque 10 Nm K 19 T 4 x M8 20 8 8 25 K 29 T 4 x M8 22 8...

Page 35: ... Bushing A Connection side B Connection side Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Mount connection side B so that it mirrors side A 3 Use screws and tightening torques according to the following table Gear unit Screws Tightening torque 10 Nm K 37 T 4 M10 25 8 8 48 K 47 T 4 M10 30 8 8 48 K 57 T 4 M12 35 8 8 86 K 67 T 4 M12 35 8 8 86 K 77 T 4 M16 40 8 8 210 K 87 T 4 M...

Page 36: ...que support for helical worm gear units 1 4 5 º 9007199466232715 1 Bushing Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Use screws and tightening torques according to the following table Gear unit Screws Tightening torque 10 Nm S 37 T 4 x M6 16 8 8 11 S 47 T 4 x M8 25 8 8 25 S 57 T 6 x M8 25 8 8 25 S 67 T 4 x M12 35 8 8 86 S 77 T 4 x M12 35 8 8 86 S 87 T 4 x M16 45 8 8 210 ...

Page 37: ...lowing figure shows the toque support for SPIROPLAN W gear units 1 4 5 º 9007199466230539 1 Bushing Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Use screws and tightening torques according to the following table Gear unit Screws Tightening torque 10 Nm W 10 T 4 x M6 16 8 8 11 W 20 T 4 x M6 16 8 8 11 W 30 T 4 x M6 16 8 8 11 W 37 T 4 x M8 20 8 8 25 W 47 T 4 x M10 20 8 8 48 21...

Page 38: ...n the Gearmotors catalog 4 5 1 Mounting the shaft mounted gear unit Proceed as follows 1 Apply NOCO fluid Spread carefully N O C O F L U I N O C O F L U I 9007199466257163 2 Install the shaft and secure it axially For easier mounting use a mounting device Following a description of the 3 mounting types depending on the scope of deliv ery Mount customer shaft standard scope of delivery 1 2 3 4 5 A ...

Page 39: ...5 1 Retaining screw 4 Retaining ring 2 Lock washer 5 Customer shaft with contact shoulder 3 Washer Mount customer shaft without contact shoulder using the SEW EURODRIVE assembly disassembly kit C 1 2 3 4 5 6 9007199466263691 1 Retaining screw 4 Retaining ring 2 Lock washer 5 Spacer tube 3 Washer 6 Customer shaft without contact shoulder 3 Tighten the retaining screw to the appropriate torque Obser...

Page 40: ...unit This description is only applicable when the gear unit was assembled using the SEW EURODRIVE assembly disassembly kit see step 2 of Mount the shaft mounted gear unit 2 38 1 2 3 4 5 6 9007199466268043 1 Retaining screw 4 Retaining ring 2 Lock washer 5 Spacer tube 3 Washer 6 Customer shaft Proceed as follows 1 Loosen the retaining screw 1 2 Remove parts 2 to 4 and if applicable the spacer tube ...

Page 41: ...ructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 41 4 Re install the retaining ring 4 5 Re install the retaining screw 1 Press the gear unit off the shaft by tightening the screw 1 4 7 8 6 9007199466270219 1 Retaining screw 7 Fixed nut 4 Retaining ring 8 Forcing washer 6 Customer shaft 21932786 EN 05 2015 ...

Page 42: ...cing washer 7 Locked nut for removal For the assembly disassembly kit part numbers necessary to order refer to the follow ing table Gear unit type DH7 mm M1 C4 mm C5 mm C6 mm U 0 5 mm T 0 5 mm D3 0 5 mm L4 mm Part number of the installation removal kit WA 10 16 M5 5 5 12 4 5 18 15 7 50 643 712 5 WA 20 18 M6 5 6 13 5 5 5 20 5 17 7 25 643 682 X KA 19 SA 37 WA 20 WA 30 WA 37 20 M6 5 6 15 5 5 5 22 5 1...

Page 43: ... 9 S 7 SPIROPLAN W 43 Gear unit type DH7 mm M1 C4 mm C5 mm C6 mm U 0 5 mm T 0 5 mm D3 0 5 mm L4 mm Part number of the installation removal kit FA 107 KA 107 SA 97 90 M24 5 20 80 24 5 95 89 7 70 643 692 7 FA 127 KA 127 100 M24 5 20 89 27 5 106 99 7 70 643 693 5 FA 157 KA 157 120 M24 5 20 107 31 127 119 7 70 643 694 3 1 Retaining screw 21932786 EN 05 2015 ...

Page 44: ...follows 1 Slightly loosen the locking screws Do not remove the locking screws completely A B 9007199466274571 2 Carefully degrease the hollow shaft bore and the input shaft using a commercial solvent 9007199466276747 3 Only apply NOCO fluid to the input shaft around the bushing NOTICE The hollow shaft mounting system is without function if NOCO fluid is applied di rectly to the bushing When the in...

Page 45: ...ith a distance of 1 mm to 2 mm from the gear unit housing Tighten the clamping screws with the specified tightening torque according to the following table Tighten the screws in several turns Tighten screws one after the other not in diametrically opposite sequence 1 2mm s 0mm 211542283 INFORMATION The exact values for the tightening torques are shown on the shrink disk Gear unit type Clamping scr...

Page 46: ...the clamping screws completely 3 If rust has formed on the shaft in front of the hub remove the rust 4 Remove the shaft or pull the hub off the shaft 5 Remove the shrink disk from the hub 4 6 3 Cleaning and lubricating shaft mounted gear units INFORMATION There is no need to dismantle removed shrink disks before they are reinstalled Proceed as follows 1 If the shrink disk is dirty clean and lubric...

Page 47: ...aft without contact shoulder Proceed as follows 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil are removed 2 Install the stop ring and the bushing on the customer shaft 211941003 3 Attach the Torque arm to the drive unit Note the information in chapter Torque arm for shaft mounted gear units 2 33 5128549131 4 Apply NOCO fluid to the bushing Sp...

Page 48: ...s Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 48 5 Push the gear unit onto the customer shaft 9007199466677643 6 Preassemble the torque arm Do not firmly tighten the screws K 7 S W K 9 F 27021597976166155 7 Push the busing into the gear unit up to the stop 9007199466686347 21932786 EN 05 2015 ...

Page 49: ...e respective tightening torque Refer to the following table for the suitable tightening torque 9007199466741899 Type Tightening torque Nm KT FT ST WT Nickel plated standard Stainless steel 37 10 10 37 47 10 10 39 47 57 10 10 49 57 67 67 25 25 77 77 25 25 87 87 25 25 97 97 25 25 107 38 38 127 65 65 157 150 150 9 Make sure that all screws are loosened and slide the shrink disk onto the hollow shaft ...

Page 50: ...shing onto the customer shaft and into the hollow shaft N O C O F L U I D 9007199466746251 11 Until the shrink disk is properly seated 12 Tap lightly on the flange of the counter bushing to ensure that the socket is fitted securely in the hollow shaft 9007199466748427 13 Make sure that the customer shaft is seated in the counter bushing 9007199466750603 21932786 EN 05 2015 ...

Page 51: ...d several times from one bolt to the next not in diametrically opposite sequence 0mm 18014398721495947 INFORMATION The exact values for the tightening torques are shown on the shrink disk Gear unit type Clamping screws 10 9 ISO 4014 ISO 4017 Tightening torque Nm Nickel plated standard Stainless steel ST37 WT37 M5 4 5 KT37 FT37 ST47 WT47 M6 12 12 KT39 47 49 57 67 FT47 57 67 ST57 67 M6 12 12 KT77 87...

Page 52: ...m 0 mm s 0 mm 0 mm 18014400858143115 18 Tighten the torque arm Note the information in chapter Torque arm for shaft mounted gear units 2 33 5129142283 4 7 2 Installation notes for customer shaft with contact shoulder 1 Clean the customer shaft and the inside of the hollow shaft Ensure that all traces of grease or oil are removed 2 Attach the Torque arm to the drive unit Note the information in cha...

Page 53: ...ting Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 53 3 Slide the bushing onto the customer shaft 0 mm 2349377035 4 Apply NOCO fluid to the bushing Spread carefully N O C O F LU ID 2349367435 5 Push the gear unit onto the customer shaft 5129650443 21932786 EN 05 2015 ...

Page 54: ...been loosened Slide the shrink disk onto the hollow shaft 9007199466744075 7 Slide the counter bushing onto the customer shaft and into the hollow shaft N O C O F L U I D 9007199466746251 8 Until the shrink disk is properly seated 9 Tap lightly on the flange of the counter bushing to ensure that the socket is fitted securely in the hollow shaft 9007199466748427 21932786 EN 05 2015 ...

Page 55: ... the screws of the shrink disk Make sure that the outer rings of the shrink disk are plane parallel 9007199466752779 12 Tighten the clamping screws with the specified tightening torque according to the following table Tighten the screws by working round several times from one bolt to the next not in diametrically opposite sequence INFORMATION The exact values for the tightening torques are shown o...

Page 56: ...ST57 67 M6 12 12 KT77 97 FT77 97 ST77 97 M8 30 30 KT107 FT107 M10 59 59 KT127 FT127 M12 100 100 KT157 FT157 M12 100 100 13 After the installation make sure the remaining gap between the outer rings of the shrink disk is 0 mm 14 Make sure that the remaining gap between counter bushing and hollow shaft end as well as between bushing and stop ring is 0 mm 0 mm s 0 mm 0 mm 18014400858143115 15 Mount t...

Page 57: ...rews for a quarter turn one after the other 2903644171 2 Unscrew the clamping screws evenly one after the other Do not remove the clamping screws completely 3 Dismantle the conical steel bushing If required use the outer rings as pullers Pro ceed as follows Remove all the locking screws Screw the respective number of screws in the tapped holes of the shrink disk Support the inner ring against the ...

Page 58: ...s before they are reinstalled If the shrink disk is dirty clean and lubricate the shrink disk Lubricate the tapered surfaces with one of the following solid lubricants Lubricant Mo S2 Sold as Molykote 321 lube coat Spray Molykote spray powder spray Spray Molykote G Rapid Spray or compound Aemasol MO 19P Spray or compound Aemasol DIO sétral 57 N lube coat Spray Grease the clamping screws with a mul...

Page 59: ...the unit disconnect the motor from the power sup ply Safeguard the drive against unintentional restart 4 8 1 Mounting the rotating cover 1 662284299 1 Slide the rotating cover onto the shrink disk until it snaps in 4 8 2 Mounting the fixed cover 1 2 18497547 1 To fasten the cover remove the plastic plug on the gear unit housing see figure 1 2 Use the delivered screws to mount the cover to the gear...

Page 60: ...on cases e g with a through shaft a cover cannot be installed The cover is not necessary if the system or unit manufacturer provides corresponding com ponents to guarantee for compliance with the required degree of protection If this re sults in additional maintenance the manufacturer has to describe this in the operating instructions for the system or component 21932786 EN 05 2015 ...

Page 61: ...A A NEMA AM182 NEMA AM145 IEC AM63 280 18014398721581963 1 Motor shaft 484 Key 479 Coupling half 491 Spacer tube 481 Set screw Proceed as follows 1 Clean the motor shaft and flange surfaces of the motor and the adapter 2 Remove the key from the motor shaft Replace the key from the motor shaft with the supplied key 484 not AM63 and AM250 3 Heat the coupling half 479 to approx 80 C 100 C and push th...

Page 62: ...e following table 6 Seal the contact surfaces between the adapter and motor using a suitable sealing compound 7 Mount the motor on the adapter Ensure that the coupling claws of the adapter shaft are engaged in the plastic cam ring IEC AM 63 71 80 90 100 112 132 160 180 200 225 250 280 A 24 5 31 5 41 5 54 76 78 5 93 5 139 TA 1 5 1 5 4 8 4 8 10 17 17 17 Thread M4 M4 M6 M6 M8 M10 M10 M10 NEMA AM 56 1...

Page 63: ...r Permitted loads for gear unit series R 7 F 7 K 7 K 9 and S 7 Adapter type FR 1 in N IEC NEMA x1 in mm IEC adapter NEMA adapter AM63 71 AM56 77 530 410 AM80 90 AM143 145 113 420 380 AM100 112 AM182 184 144 2000 1760 AM1322 AM213 21522 186 1600 1250 AM132 AM213 215 4700 3690 AM160 180 AM254 286 251 4600 4340 AM200 225 AM324 AM365 297 5600 5250 AM250 280 390 11200 1 As the center of gravity distanc...

Page 64: ...r to assembly or startup In case of a wrong direction of rotation contact SEW EURODRIVE The backstop is maintenance free in operation Backstops have a minimum lift off speed depending on the size see following table NOTICE If the speed is below the minimum lift off speed of the drive the backstop is subject to wear and heats up Possible damage to property In nominal operation the lift off speed of...

Page 65: ... 3 AQA AQH 9007199466855947 1 Motor shaft 479 Coupling half 2 Lock washer 5 Spacer tube 3 Washer 6 Customer shaft Proceed as follows 1 Clean the motor shaft and flange surfaces of the motor and the adapter 2 Design AQH Loosen the screws of the coupling half 479 and loosen the conical connection 3 AQA AQH design Heat the coupling half to approx 80 C 100 C and push the coupling half onto the motor s...

Page 66: ... jacent bearings 4 10 2 Setting standards and tightening torques Type Coupling size Distance A mm Screws Tightening torque TA Nm AQA AQH AQA AQH AQA AQH 80 1 2 3 19 44 5 M5 6 x M4 2 4 1 AQA AQH 100 1 2 39 AQA AQH 100 3 4 53 AQA AQH 115 1 2 62 AQA AQH 115 3 24 62 M5 4 x M5 2 8 5 AQA AQH 140 1 2 62 AQA AQH 140 3 4 28 74 5 M8 8 x M5 10 8 5 AQA AQH 160 1 74 5 AQA AQH 190 1 2 76 5 AQA AQH 190 3 38 100 ...

Page 67: ... 144 1450 AQ160 144 1450 AQ190 1 2 Flange Ø 160 186 1250 AQ190 3 Flange Ø 160 186 1150 AQ190 1 2 186 3750 AQ190 3 186 3400 1 Maximum load values for connection screws of strength class 8 8 As the center of gravity distance x increases the maximum permitted weight of the attached motor R_max must be reduced linearly As the center of gravity distance x decrea ses the maximum permitted weight FR_max ...

Page 68: ...ling half 479 so that the slot of the motor shaft sleeve 230 is at a 60 angle to the two clamping screws 229 3 Push the coupling half 479 on the shoulder of the motor shaft to the stop 4 Tighten the clamping screws 229 one after the other with a suitable torque wrench first to 25 of the tightening torque specified in the following table 5 Tighten the two clamping screws 229 to the full specified t...

Page 69: ...rce application points for the permitted maximum weights X FR 9007199273254411 Motor s center of gravity FR Overhung load X Distance from adapter flange to the mid dle of the motor Type x1 mm FR 1 N EWH01 113 40 EWH02 120 56 EWH03 120 56 1 Maximum load values for connection screws of strength class 8 8 As the center of gravity distance x increases the maximum permitted weight of the attached motor...

Page 70: ... evenly tightening the adjusting nuts 4 2 If necessary remove the eyebolt lifting eye of the helical gear unit to reach the low est adjustment position Touch up any damage to the paint work 3 Align the motor on the motor platform 1 so that the shaft ends are in line Attach the motor 4 Mount the drive component onto the input side shaft end and the motor shaft 5 Align drive component shaft end and ...

Page 71: ...suitable length for attaching the application The following fig ure shows the screw length l t a Round off the result to the next smaller standard length 9007199466862475 a Thickness of the application s Retaining thread see table t Screw in depth see table 2 Remove the retaining screw from the centering shoulder 3 Clean the contact surface and the centering shoulder 4 Clean the threads of the new...

Page 72: ...it due to impermissibly high loads when mounting a motor Damage to gear unit Note that the load data specified in the following table are not to be exceeded The following figure shows the permitted force application points for the permitted maximum weights x FR 9007199466864651 Motor s center of gravity FR Overhung load X Distance from adapter flange to the mid dle of the motor Type x1 mm FR 1 N A...

Page 73: ...rotation of the drive prior to assembly or startup In case of a wrong direction of rotation contact SEW EURODRIVE The backstop is maintenance free in operation Backstops have a minimum lift off speed depending on the size see following table NOTICE If the speed is below the minimum lift off speed of the drive the backstop is subject to wear and heats up Possible damage to property In nominal opera...

Page 74: ... Cup spring 8 Speed monitor 3 Driving disk 6 Slotted nut W speed monitor The speed monitor is used with constant speed gearmotors and is connected to the incremental encoder in the adapter WS slip monitor The slip monitor is used with the following components Speed controlled motors with speed sensor VARIGEAR variable speed gear units INFORMATION For further information about the AR coupling refer...

Page 75: ...ch AR and AT operating instructions 4 13 2 Diagnostic units DUV and DUO Diagnostic unit DUV The DUV30A diagnostic unit evaluates vibration signals using frequency analysis methods A micromechanical acceleration sensor is used in the unit Data can be re corded processed and evaluated locally without any expert knowledge The DUV30A diagnostic unit is suitable for early recognition of rolling bearing...

Page 76: ...the oil s temperature The diagnostic units uses the oil temperature values to calculate the remaining service life of the oil The diagnostic unit continuously records the gear unit temperature and calculates the remaining service life for the selected oil type immediately For this purpose the diag nostic unit must be supplied with a 24 V voltage supply Times when the diagnostic unit is switched of...

Page 77: ...at depending on the gear unit design The heater is screwed into the gear unit housing and is controlled via a thermostat The limit temperature of the thermostat below which the oil must be heated is set de pending on the respective lubricant The following figure shows a gear unit with heater and external thermostat 1 2 2060553483 1 Thermostat 2 Heater INFORMATION For further information regarding ...

Page 78: ...between shaft and coupling is transmitted via a cylindrical interference fit The two coupling halves are mounted together at the flanges The couplings are equipped with several disassembly bores 3 for removing the interference fit hydraulically 2 1 2 3 27021601961007627 1 Rigid flange coupling 3 Disassembly bores 2 Customer and gear shaft INFORMATION For detailed information about the rigid flange...

Page 79: ...example of a regreasable radial labyrinth seal tacon ite Single oil seal with radial labyrinth seal Used in very dusty environments with abrasive particles 9007204406135947 INFORMATION The gear shaft must rotate during relubrication Position of greasing points Regreasable sealing systems are usually equipped with taper greasing nipples ac cording to DIN 71412 A Relubrication must be carried out at...

Page 80: ...on and maintenance intervals Observe the following inspection and maintenance intervals for the regreasing of laby rinth seals Time interval What to do Every 3000 operating hours at least every 6 months Fill regreasable sealing systems with grease Technical data Sealing and rolling bearing grease The table shows the greases recommended by SEW EURODRIVE for an operating temperature of 40 C to 80 C ...

Page 81: ...the gear unit oil 4984750475 4 13 7 Oil expansion tank The oil expansion tank equalizes oil volume fluctuations in the system due to changing temperatures If the gear unit temperature rises part of the expanding oil volume can flow into the oil expansion tank If the gear unit temperature falls again the oil flows back into the system Thus the gear unit is completely filled with oil in all operatin...

Page 82: ...us motor Oil air heat exchanger Temperature switch with 2 switching points SEW EURODRIVE uses oil air cooling systems for standard gear units in sizes OAC 005 and OAC 010 The following figure shows an example of a standard parallel shaft helical gear unit next to an oil air cooler 3 4 5 5 2 1 4 6 9007208235792395 1 Motor for pump and fan 4 Suction pipe connections 2 Oil air heat exchanger 5 Pressu...

Page 83: ... are equipped with suitable protective covers If the gear unit has an oil sight glass to monitor the oil level the oil sight glass must be protected against damage It is essential that there is no open fire or risk of sparks when working on the gear unit Protect the gear unit from falling objects Remove transport protection prior to startup Strictly observe the safety notes in the individual chapt...

Page 84: ... the oil fill plug Before startup make sure that the oil level corresponds to the mounting position Ob serve section Checking the oil level and changing the oil 2 95 5 2 Pseudo leakage at shaft seals Due to their operating principle seals between moving surfaces at shaft passages cannot be completely tight as a lubricant film must form during operation The lubri cant film between shaft and sealing...

Page 85: ...tion during the run in period Helical worm gear units Worm i range η reduction 1 start Approx 50 280 About 12 2 start Approx 20 75 About 6 3 start Approx 20 90 About 3 4 start 5 start Approx 6 25 About 3 6 start Approx 7 25 About 2 SPIROPLAN gear units W10 W20 W30 W37 W47 i range η reduction i range η reduction Approx 35 75 About 15 Approx 20 35 About 10 Approx 10 20 About 8 Approx 30 70 About 8 A...

Page 86: ...tation During opera tion the backstop permits rotation only in the specified direction A B CCW CW CCW CW 659173899 The direction of rotation is specified as viewed onto the output shaft LSS CW rotation CCW rotation The permitted direction of rotation is indicated on the housing 5 6 Components made of elastomers with fluorocarbon rubber CAUTION Health risk due to dangerous gases vapors and residue ...

Page 87: ...o more than 300 C e g by fire or the flame of a cutting torch fluorocarbon rubber forms harmful gases and va pors as well as residue The following components of R 7 F 7 K 7 K 9 S 7 and SPIROPLAN W gear units can contain elastomers made of fluorocarbon rubber Oil seals Breather valve Screw plugs The user is responsible for safe handling during the service life including eco friendly disposal SEW EU...

Page 88: ...ened Severe or fatal injuries Before releasing any shaft connections make sure there is no active torsional torque present that could lead to tension within the system WARNING Risk of burns due to hot gear unit and hot gear unit oil Severe injuries Let the gear unit cool down before you start working on it Carefully remove the oil level plug and the oil drain plug NOTICE Loss of lubricant qualitie...

Page 89: ...ection work NOTICE Damage to gear unit due to improper inspection and maintenance work Damage to the gear unit It is important that you observe the notes in this chapter INFORMATION Maintain the inspection and maintenance intervals This is necessary to ensure operational safety The position of the oil level plug oil drain plug and the breather valve depends on the mounting position Refer to the mo...

Page 90: ...ion Lubricant supply of the bearing Misalignment under operating load Therefore the rolling bearings must be inspected regularly Note the respective inspec tion and maintenance intervals in chapters Inspection maintenance inter vals 2 92 Lubricant change intervals 2 93 Maintenance of AL AM AQ EWH adapter 2 93 and AD input shaft assembly mainte nance 2 94 For information on the nominal bearing serv...

Page 91: ...WH adapt er 2 93 and AD input shaft assembly maintenance 2 94 The couplings used in the AM AL AQ and EWH adapters are designed to be posi tive puncture proof and low maintenance claw couplings They have a an impact and vibration absorbing cam ring AM EWH or coupling ring AQ AL The service life of cam ring coupling ring is influenced by various factors such as Ambient conditions temperature chemica...

Page 92: ...and oil level Check running noise for possible bearing damage Visual inspection of the seals for leakage For gear units with a torque arm Check and replace the rubber buf fers if necessary Depending on the operating conditions see illustration below every 3 years at the latest according to oil temperature Change mineral oil Replace rolling bearing grease rec ommendation Replace oil seal do not ins...

Page 93: ...ath tempera ture 4 CLP HC HCE food grade lubricants for the food industry Average value per oil type at 70 C 5 CLP HLP E lubricants made of biodegrada ble oils for agriculture forestry and water man agement 6 5 Maintenance of AL AM AQ EWH adapter The following table lists the obligatory intervals and the corresponding measures Time interval What to do Every 3000 hours of opera tion at least every ...

Page 94: ... The following table lists the obligatory intervals and the corresponding measures Time interval What to do Every 3000 hours of opera tion at least every 6 months Check the running noises to detect possible bear ing damage Visually check the adapter for leakage After 10000 operating hours Change the bearing grease Change the oil seal Do not mount it in the same track 21932786 EN 05 2015 ...

Page 95: ...r chapter Checking the oil level and changing the oil M1 M2 M3 M4 M5 M6 R R 07 27 B R 37 R 67 A R 47 R 57 A B A R 77 167 A RX 57 107 A F F 27 B F 37 157 A K K 19 K 29 C K 39 K49 A K 37 187 A S S 37 C S 47 97 A W W 10 30 B W 37 47 D E D Code letter Chapter Checking the oil level and changing the oil Reference A Helical gear units Parallel shaft helical gear units Helical bevel gear unit K 39 K 49 K...

Page 96: ...to check the oil level of the gear unit 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Determine the position of the oil level plug and the breather valve using the mount ing position sheets See chapter Mounting positions 2 110 3 Place a container underneath the oil level plug 4 Slowly remove the oil level plug Small amounts of oil may leak out as the permit...

Page 97: ...e breather valve WARNING Risk of burns due to hot gear unit and hot gear unit oil Severe injuries Let the gear unit cool down before you start working on it Due to the better flow ability the gear unit oil should still be warm so that the gear unit can be drained best 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Determine the position of the oil drain plug...

Page 98: ...ed as follows 1 Observe the notes in section Information on gear unit inspection mainte nance 2 88 2 To position the cover plate on the top place the gear unit in the following mounting position R07 R57 in M1 mounting position F27 in M3 mounting position W10 W30 in M1 mounting position 3 Loosen the screws 1 of the cover plate 2 and remove the cover plate 2 and the corresponding gasket 3 see follow...

Page 99: ...or mounting position M1 M2 M3 M4 M5 M6 R07 2 stage 52 1 27 1 27 1 27 1 27 1 27 1 3 stage 49 1 21 1 21 1 21 1 21 1 21 1 R17 2 stage 63 1 18 1 46 1 18 1 46 1 46 1 3 stage 58 1 11 2 40 2 11 2 40 2 40 2 R27 2 stage 74 1 22 1 45 1 22 1 45 1 45 1 3 stage 76 1 19 1 42 1 19 1 42 1 42 1 R47 2 stage 39 1 3 stage 32 1 R57 2 stage 32 1 3 stage 28 1 F27 2 stage 78 1 31 1 72 1 56 1 78 1 78 1 3 stage 71 1 24 1 7...

Page 100: ... 4 3 2 7 8 5 6 4 4 3 A B C D E 9007199273390731 Gear unit type Figure Retaining thread Tightening torque TN Nm Minimum tighten ing torque Tmin Nm R RF07 E M5 6 4 R RF17 27 D M6 11 7 R RF47 57 A F27 B W10 C M5 6 4 W20 C M6 11 7 W30 A Checking the oil via cover plate Proceed as follows to check the gear unit oil 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 O...

Page 101: ...hat the gear unit can be drained best 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Open the cover plate of the gear unit according to chapter Checking the oil level via the cover plate 3 Completely drain the oil into a container via the cover plate opening 4 Fill in fresh oil of the same type contact SEW EURODRIVE if necessary via the cover plate Do not mi...

Page 102: ...is is why the oil level is checked via the control bore 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Place the gear unit in the mounting position stated in the following table Thus the control bore always points upwards Gear unit Mounting position S 37 M5 M6 K19 29 M6 3 Remove the screw plug 1 as shown in the following figure 1 18655371 4 Insert the dipsti...

Page 103: ...ug Checking the oil via the screw plug 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Open the screw plug of the gear unit according to section Checking the oil level via screw plug 3 Take an oil sample via the screw plug bore 4 Check the oil consistency Viscosity If you can see that the oil is heavily contaminated SEW EURODRIVE recom mends to change the oil...

Page 104: ... gear unit according to section Checking the oil level via screw plug 3 Completely drain the oil via the screw plug bore 4 Fill in fresh oil of the same type contact SEW EURODRIVE if necessary via the control bore Do not mix different synthetic lubricants Observe the oil quantity specified on the nameplate or according to the mount ing position Observe section Lubricant fill quantities 5 Check the...

Page 105: ...ollowing figure Small amounts of oil may leak out 787235211 4 Check the oil level according to the following figure max min Oil 1 Ø X X 2 634361867 1 Oil level bore 2 Ideal oil level Ø oil level bore Fluctuation x for minimum and maximum fill level in mm M10 x 1 1 5 5 In case the oil level is too low fill in fresh oil of the same type contact SEW EURODRIVE if necessary via the oil level bore up to...

Page 106: ... oil should still be warm so that the gear unit can be drained best 1 Observe the notes in chapter Information on gear unit inspection mainte nance 2 88 2 Set up the gear unit in M5 or M6 mounting position See chapter Mounting posi tions 2 110 3 Place a container underneath the oil level plug 4 Remove the oil level plugs on the A and B side of the gear unit 5 Drain the oil completely 6 Re insert t...

Page 107: ...e chapter Mounting posi tions 2 110 3 Remove the screw plug 4 Insert the dipstick vertically via the control bore all the way to the bottom of the gear unit housing Mark the point on the dipstick where it exits the gear unit Pull out the dipstick vertically see following figure A B 784447371 5 Determine the section x between the wetted part and the marking using a caliper see following figure X 90...

Page 108: ... the oil level See previous section Changing the oil via the screw plug WARNING Risk of burns due to hot gear unit and hot gear unit oil Severe injuries Let the gear unit cool down before you start working on it Due to the better flow ability the gear unit oil should still be warm so that the gear unit can be drained best 1 Observe the notes in chapter Information on gear unit inspection mainte na...

Page 109: ...as follows 1 Ensure that there is a sufficient grease reservoir between the dust lip and sealing lip depending on the gear unit design 2 If you use double oil seals the space has to be filled with grease for one third 6 7 8 Painting the gear unit NOTICE Ingress of paint at breather valve and sealing lips of the oil seal during painting or re painting of the gear unit Damage to oil seal and breathe...

Page 110: ...ting positions 7 1 Designation of the mounting positions SEW EURODRIVE distinguishes between the gear unit mounting positions M1 M6 The following figure shows the gearmotor in the 6 mounting positions M1 M1 M1 M1 M1 M1 M4 M4 M4 M4 M4 M4 M3 M3 M3 M3 M3 M3 M6 M6 M6 M6 M6 M5 M5 M5 M5 M5 M5 M2 M2 M2 M2 F K S W R M6 M2 M2 45035996292514699 21932786 EN 05 2015 ...

Page 111: ...aled with oil screw plugs A breather valve is included with each drive The oil fill volume must be adapted according to the mounting position of the gear unit Customers will also have to mount the enclosed breather valve at the proper location depending on the mounting position see section Mounting position sheets 2 112 Check for the correct oil level as described in chapter Oil level check and oi...

Page 112: ... be equipped with breather valves oil level plugs or oil drain plugs INFORMATION SPIROPLAN gearmotors are independent on the mounting position except for W37 W47 in M4 mounting position However mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors for a complete overview 7 6 Mounting position sheets 7 6 1 Key The following table shows the symbols used in the mounting position sheets ...

Page 113: ...ng positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 113 7 6 2 Mounting positions of helical gearmotors RX57 RX107 2 111 21932786 EN 05 2015 ...

Page 114: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 114 RXF57 RXF107 2 111 21932786 EN 05 2015 ...

Page 115: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 115 R07 R167 2 111 21932786 EN 05 2015 ...

Page 116: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 116 RF07 RF167 RZ07 RZ87 2 111 21932786 EN 05 2015 ...

Page 117: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 117 R07F R87F 2 111 21932786 EN 05 2015 ...

Page 118: ...ting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 118 7 6 3 Mounting positions of parallel shaft helical gearmotors F FA B FH27B 157B FV27B 107B 2 111 21932786 EN 05 2015 ...

Page 119: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 119 FF FAF FHF FZ FAZ FHZ27 157 FVF FVZ27 107 2 111 21932786 EN 05 2015 ...

Page 120: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 120 FA FH27 157 FV27 107 FT37 97 2 111 21932786 EN 05 2015 ...

Page 121: ...positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 121 7 6 4 Mounting positions of helical bevel gearmotors K KA B KH19B 29B 21932786 EN 05 2015 ...

Page 122: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 122 KF B KAF B KHF19B 29B 21932786 EN 05 2015 ...

Page 123: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 123 KA B KH19B 29B 21932786 EN 05 2015 ...

Page 124: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 124 KF KAF KHF19 29 21932786 EN 05 2015 ...

Page 125: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 125 KA KH19 29 21932786 EN 05 2015 ...

Page 126: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 126 K39 49 For front end mounting 21932786 EN 05 2015 ...

Page 127: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 127 KF KAF39 49 21932786 EN 05 2015 ...

Page 128: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 128 KA KT39 49 21932786 EN 05 2015 ...

Page 129: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 129 K KA B KH37B 157B KV37B 107B 2 111 21932786 EN 05 2015 ...

Page 130: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 130 K167 187 KH167B 187B 2 111 21932786 EN 05 2015 ...

Page 131: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 131 KF KAF KHF KZ KAZ KHZ37 157 KVF KVZ37 107 2 111 21932786 EN 05 2015 ...

Page 132: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 132 KA KH37 157 KV37 107 KT37 97 2 111 21932786 EN 05 2015 ...

Page 133: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 133 KH167 187 2 111 21932786 EN 05 2015 ...

Page 134: ...unting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 134 7 6 5 Mounting positions of helical worm gearmotors S37 21932786 EN 05 2015 ...

Page 135: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 135 S47 S97 2 111 21932786 EN 05 2015 ...

Page 136: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 136 SF SAF SHF37 21932786 EN 05 2015 ...

Page 137: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 137 SF SAF SHF SAZ SHZ47 97 2 111 21932786 EN 05 2015 ...

Page 138: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 138 SA SH ST37 21932786 EN 05 2015 ...

Page 139: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 139 SA SH ST47 97 2 111 21932786 EN 05 2015 ...

Page 140: ...unting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 140 7 6 6 Mounting positions of SPIROPLAN gearmotors W10 30 21932786 EN 05 2015 ...

Page 141: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 141 WF10 30 21932786 EN 05 2015 ...

Page 142: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 142 WA10 30 21932786 EN 05 2015 ...

Page 143: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 143 W WA B WH37B 47B 21932786 EN 05 2015 ...

Page 144: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 144 WF WAF WHF37 47 21932786 EN 05 2015 ...

Page 145: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 145 WA WH WT37 47 21932786 EN 05 2015 ...

Page 146: ...age conditions specified in the following table for extended storage 8 1 1 Storage conditions Observe the storage conditions specified in the following table for extended storage Climate zone Packaging1 Storage2 Storage duration Temperate Europe USA Canada China and Russia ex cluding tropical zones Packed in contain ers With desiccant and moisture indicator sealed in the plas tic wrap Roofed Prote...

Page 147: ... pack aging and moisture indi cator rel humidity 50 Open Under roof and enclosed at constant temperature and atmospheric humid ity 5 C ϑ 50 C 50 relative humidity No sudden temperature variations Controlled ventilation with filter free from dust and dirt No aggressive vapors No shocks Protected against insect damage 2 years or more with regular inspections Check for cleanness and mechanical damage...

Page 148: ...ngs are given a factory fill with the greases listed below SEW EURODRIVE recommends re greasing the rolling bearings with a grease filling at the same time as changing the oil Ambient temperature Manufactur er Type Gear unit rolling bearings 40 C to 80 C Fuchs Renolit CX TOM 151 40 C to 80 C Klüber Petamo GHY 133 N 40 C to 40 C Castrol Castrol Optileb GR FS 2 Oil Oil 20 C to 40 C Fuchs Plantogel 2...

Page 149: ...er hazard class 1 German regulation WKG HCE Synthetic hydrocarbons ester oil USDA H1 certification HLP Hydraulic oil Synthetic lubricant synthetic roller bearing grease 1 Helical worm gear units with PG oil please consult SEW EURODRIVE 2 Special lubricant for SPIROPLAN gear units only 3 Use SEW fB 1 2 4 Pay attention to critical starting behavior at low temperatures 5 Low viscosity grease 6 Ambien...

Page 150: ... Synlube CLP 680 Tribol 800 680 Renolin CLP 150 Meropa 150 Tribol 1100 150 Tribol 800 220 Optileb GT 460 Optileb GT 220 Optileb HY 68 Shell Omala S2 G 220 Shell Omala S4 WE 220 Shell Omala S4 GX 220 Shell Omala S4 GX 150 Shell Omala S4 GX 68 Shell Omala S4 GX 68 Shell Omala S2 G 150 Shell Omala S2 G 680 Shell Omala S4 WE 680 Shell Omala S4 WE 220 Shell Omala S4 GX 460 Shell Omala S4 GX 150 Shell O...

Page 151: ... 20 3 00 3 30 3 60 3 80 2 50 3 40 R87 2 30 6 0 6 4 7 2 6 3 6 5 R97 4 60 9 8 11 7 13 4 11 3 11 7 R107 6 0 13 7 16 3 16 9 19 2 13 2 15 9 R137 10 0 25 0 28 0 29 5 31 5 25 0 R147 15 4 40 0 46 5 48 0 52 0 39 5 41 0 R167 27 0 70 0 82 0 78 0 88 0 66 0 69 0 1 The larger gear unit of multi stage gear units must be filled with the larger oil quantity RF RZ Gear unit Fill quantity in liters M11 M2 M3 M4 M5 M...

Page 152: ... liters M1 M2 M3 M4 M5 M6 F 27 0 60 0 80 0 65 0 70 0 60 F 37 0 95 1 25 0 70 1 25 1 00 1 10 F 47 1 50 1 80 1 10 1 90 1 50 1 70 F 57 2 60 3 50 2 10 3 50 2 80 2 90 F 67 2 70 3 80 1 90 3 80 2 90 3 20 F 77 5 9 7 3 4 30 8 0 6 0 6 3 F 87 10 8 13 0 7 7 13 8 10 8 11 0 F 97 18 5 22 5 12 6 25 2 18 5 20 0 F 107 24 5 32 0 19 5 37 5 27 0 F 127 40 5 54 5 34 0 61 0 46 3 47 0 F 157 69 0 104 0 63 0 105 0 86 0 78 0 ...

Page 153: ...NFORMATION All K 9 gear have a universal mounting position which means that K 9 gear units of the same design are filled with the same oil quantity independent of the mounting po sition An exception to this is the M4 mounting position K KA B KH B KV B Gear unit Fill quantity in liters M1 M2 M3 M4 M5 M6 K 19 0 4 0 45 0 4 K 29 0 7 0 85 0 7 K 39 0 86 1 65 1 54 2 13 1 53 1 31 K 49 1 64 3 35 2 82 4 18 ...

Page 154: ... 0 4 K 29 0 7 0 85 0 7 K 39 0 86 1 65 1 54 2 13 1 53 1 31 K 49 1 64 3 35 2 82 4 18 3 13 2 77 K 37 0 50 1 00 1 40 1 00 K 47 0 80 1 30 1 60 2 15 1 60 K 57 1 20 2 20 2 40 3 15 2 70 2 40 K 67 1 10 2 40 2 70 3 70 2 60 K 77 2 10 4 10 4 60 5 9 4 40 K 87 3 70 8 2 8 8 11 1 8 0 K 97 7 0 14 7 15 7 20 0 15 7 K 107 10 0 20 5 24 0 32 4 24 0 K 127 21 0 41 5 43 0 52 0 40 0 K 157 31 0 66 0 67 0 87 0 62 0 K 167 33 ...

Page 155: ... S 67 1 00 2 00 1 80 2 60 2 90 2 50 S 77 1 80 3 90 3 60 5 0 5 8 4 50 S 87 3 80 7 4 6 0 8 7 10 8 8 0 S 97 7 0 14 0 11 4 16 0 20 5 15 7 1 The larger gear unit of multi stage gear units must be filled with the larger oil quantity SPIROPLAN W gear units INFORMATION SPIROPLAN gear units W 10 to W 30 have a universal mounting position which means that gear units of the same design are filled with the sa...

Page 156: ...and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 SPIROPLAN W 156 WA WAF WH WT WHF Gear units Fill quantity in liters M1 M2 M3 M4 M5 M6 W 10 0 16 W 20 0 24 W 30 0 40 W 37 0 50 0 70 0 50 W 47 0 80 1 40 0 80 21932786 EN 05 2015 ...

Page 157: ...ot gear unit oil Severe injuries Let the gear unit cool down before you start working on it Carefully remove the oil level plug and the oil drain plug NOTICE Damage to gear unit due to improper operation Damage to the gear unit gearmotor Repair works at SEW EURODRIVE gear units may only be performed by quali fied personnel I the context of this documentation qualified personnel are per sons who ar...

Page 158: ... keep monitoring it Film of moisture around the dust lip of the oil seal Function related pseudo leakage There is no fault Remove with soft lint free cloth and keep monitoring it Oil leaking from the oil seal Oil seal leaking defective Check sealing system It may be neces sary to contact SEW EURODRIVE Oil leaking from motor e g terminal box or fan Too much oil Check oil level correct if necessary ...

Page 159: ...ge the ring gear Screws to secure hub axially are loose Tighten the screws Premature wear in girth gear Contact with aggressive fluids oils ozone influence excessive ambient temperatures etc that can change the physical proper ties of the ring gear Contact SEW EURODRIVE Impermissibly high ambient contact temperature for the girth gear maximum permitted tem perature 20 C to 80 C Contact SEW EURODRI...

Page 160: ... the failure occurred and any accompanying circumstances Presumed cause A digital picture of the failure if possible 9 5 Waste disposal Dispose gear units in accordance with the material structure and the regulations in force As steel scrap Housing parts Gears Shafts Rolling bearing Parts of the worm gears are made of non ferrous metals Dispose of the worm gears appropriately Collect used oil and ...

Page 161: ...a Dhaka 1219 Bangladesh Tel 88 01729 097309 salesdhaka seweurodrivebangla desh com Belarus Sales Minsk Foreign Enterprise Industrial Components RybalkoStr 26 BY 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fax 375 17 298 47 54 http www sew by sales sew by Belgium Assembly Sales Service Brussels SEW EURODRIVE n v s a Researchpark Haasrode 1060 Evenementenlaan 7 BE 3001 Leuven Tel 32 16 386 311 Fax 3...

Page 162: ...e Road Suzhou Industrial Park Jiangsu Province 215021 Tel 86 512 62581781 Fax 86 512 62581783 suzhou sew eurodrive cn Guangzhou SEW EURODRIVE Guangzhou Co Ltd No 9 JunDa Road East Section of GETDD Guangzhou 510530 Tel 86 20 82267890 Fax 86 20 82267922 guangzhou sew eurodrive cn Shenyang SEW EURODRIVE Shenyang Co Ltd 10A 2 6th Road Shenyang Economic Technological Develop ment Area Shenyang 110141 T...

Page 163: ...las kuul ee veiko soots alas kuul ee Finland Assembly Sales Service Hollola SEW EURODRIVE OY Vesimäentie 4 FIN 15860 Hollola 2 Tel 358 201 589 300 Fax 358 3 780 6211 http www sew eurodrive fi sew sew fi Service Hollola SEW EURODRIVE OY Keskikankaantie 21 FIN 15860 Hollola Tel 358 201 589 300 Fax 358 3 780 6211 http www sew eurodrive fi sew sew fi Production Assembly Karkkila SEW Industrial Gears O...

Page 164: ...e 42 D 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 scc elektronik sew eurodrive de Drive Technology Center North SEW EURODRIVE GmbH Co KG Alte Ricklinger Straße 40 42 D 30823 Garbsen Hannover Tel 49 5137 8798 30 Fax 49 5137 8798 55 dtc nord sew eurodrive de East SEW EURODRIVE GmbH Co KG Dänkritzer Weg 1 D 08393 Meerane Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 dtc ost sew eurodrive...

Page 165: ...IVE India Private Limited Plot No K3 1 Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Tel 91 44 37188888 Fax 91 44 37188811 saleschennai seweurodriveindia com Pune SEW EURODRIVE India Private Limited Plant Plot No D236 1 Chakan Industrial Area Phase II Warale Tal Khed Pune 410501 Maharashtra Tel 91 21 35301400 salespune seweurodriveindia com Ind...

Page 166: ...814 http www sew eurodrive co jp sewjapan sew eurodrive co jp hamamatsu sew eurodrive co jp Kazakhstan Sales Almaty SEW EURODRIVE LLP 291 291A Tole bi street 050031 Almaty Tel 7 727 350 5156 Fax 7 727 350 5156 http www sew eurodrive kz sew sew eurodrive kz Tashkent SEW EURODRIVE LLP Representative office in Uzbekistan 96A Sharaf Rashidov street Tashkent 100084 Tel 998 71 2359411 Fax 998 71 2359412...

Page 167: ...rque Industrial Quéretaro C P 76220 Quéretaro México Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Mongolia Technical Office Ulaanbaatar SEW EURODRIVE LLP Representative office in Mongolia Suite 407 Tushig Centre Seoul street 23 Sukhbaatar district Ulaanbaatar 14250 Tel 976 77109997 Fax 976 77109997 http www sew eurodrive mn sew sew eurodrive mn...

Page 168: ...y sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Tel 51 1 3495280 Fax 51 1 3493002 http www sew eurodrive com pe sewperu sew eurodrive com pe Philippines Sales Makati P T Cerna Corporation 4137 Ponte St Brgy Sta Cruz Makati City 1205 Tel 63 2 519 6214 Fax 63 2 890 2802 mech_drive_sys ptcerna com http ...

Page 169: ...rodrive sk Slovenia Sales Service Celje Pakman Pogonska Tehnika d o o UI XIV divizije 14 SLO 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Tel 27 11 248 7000 Fax 27 11 248 7289 http ...

Page 170: ...1 61 417 1700 http www imhof sew ch info imhof sew ch Taiwan Sales Taipei Ting Shou Trading Co Ltd 6F 3 No 267 Sec 2 Tung Huw S Road Taipei Tel 886 2 27383535 Fax 886 2 27368268 Telex 27 245 sewtwn ms63 hinet net http www tingshou com tw Nan Tou Ting Shou Trading Co Ltd No 55 Kung Yeh N Road Industrial District Nan Tou 540 Tel 886 49 255353 Fax 886 49 257878 sewtwn ms63 hinet net http www tingshou...

Page 171: ... 45373 Tel 1 937 335 0036 Fax 1 937 332 0038 cstroy seweurodrive com Southwest Region SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Western Region SEW EURODRIVE INC 30599 San Antonio St Hayward CA 94544 Tel 1 510 487 3560 Fax 1 510 487 6433 cshayward seweurodrive com Additional addresses for service in USA provided on request...

Page 172: ...UV 75 DUO diagnostic unit 76 DUV diagnostic unit 75 E Efficiency 85 Elastomers 86 Embedded safety notes 6 EWH adapter 68 Exclusion of liability 7 Extended storage 146 F Failure Running noise 158 159 Failures 157 Features 74 Flatness defect 25 Fluid couplings 74 Fluorocarbon rubber 86 Föttinger principle 74 G Gaskets 0 Gear unit heating 77 Gear unit mounting 27 Gear unit painting 30 Gear unit struc...

Page 173: ...t assembly 94 AL AM AQ EWH adapter 93 Checking the oil 95 Checking the oil level 95 Gear unit 95 Oil change 95 Malfunctions 157 AD Input shaft assembly 159 Adapters AM AQ AL EWH 159 Gear unit 158 Mechanical installation 22 Mounting position M0 111 MX 111 Mounting position sheets 110 Mounting positions 110 Designation 110 For SPIROPLAN gear units 112 Helical gearmotors 113 Helical bevel gearmotors ...

Page 174: ...ts W 37 W 47 18 SPIROPLAN gearmotors Mounting positions 140 Startup 83 Start up coupling AT 74 Storage conditions 146 Structure Helical gear units 11 Helical bevel gear units K 7 15 Helical bevel gear units K 9 13 14 Helical worm gear units 16 Parallel shaft helical gear units 12 SPIROPLAN gear units W 10 W 30 17 SPIROPLAN gear units W 37 W 47 18 T Technical data 146 Tightening torques 26 Tools 22...

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Page 180: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com ...