SEW-Eurodrive MOVIMOT MMxD Series, Compact Operating Instructions

Page 1: ...21328994_1114 Drive Technology Drive Automation System Integration Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT MM D with AS Interface Edition 11 2014 21328994 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...allation of MOVIMOT gearmotor 16 4 5 Mounting MOVIMOT inverter close to the motor 17 4 6 Tightening torques 18 5 Electrical installation 20 5 1 General information 20 5 2 Installation instructions 20...

Page 4: ...nts Compact Operating Instructions MOVIMOT MM D with AS Interface 4 7 Service 55 7 1 Status and error display 55 7 2 Error list 59 7 3 Unit replacement 63 8 Declaration of conformity 65 21328994 EN 11...

Page 5: ...n from SEW EURODRIVE is available for download in PDF format from the SEW EURODRIVE website www sew eurodrive com 1 2 Structure of the safety notes 1 2 1 Meaning of signal words The following table sh...

Page 6: ...ded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source...

Page 7: ...individual chapters of this documentation 2 2 General information Never install or start up damaged products In the event of damage submit a com plaint to the shipping company immediately During oper...

Page 8: ...nical data and information on the connection requirements as provi ded on the nameplate and in the documentation 2 4 1 Safety functions MOVIMOT inverters must not be used to perform any safety functio...

Page 9: ...n according to the relevant regulations e g cable cross sections fusing PE connection For any additional information refer to the applicable documentation For notes on EMC compliant installation such...

Page 10: ...f the hybrid cable must be installed and connected with all four screws The MOVIMOT drive only achieves the guaranteed IP degree of protection and resistance against vi brations and impacts when the M...

Page 11: ...43402 0001 11 1 5 S1 1 5 0 3 S1 1400 25 280 4 9 50 13 380 500 3 5 02 155 F 56 73 580 M1 39 000 CLP220 Miner l 0 65l BEM1 20 400 AC 54 76646 Bruchsal Germany 1 18014400195306635 1 Part number 3 1 2 Typ...

Page 12: ...AC 4A AC f 50 60Hz D 76646 Bruchsal MOVIMOT Antriebsumrichter P Motor 1 5kW 2HP Drive Inverter Made in Germany 2 120Hz 3x0V Uin U 3x380 500V AC Ausgang Output S 1757110 1 18014400467409291 1 Part num...

Page 13: ...e MOVIMOT inverter provides information about the inverter type 2 inverter part number 3 unit power 4 2 4 3 1 1 min 9007199712657547 3 2 4 AS Interface option nameplate The following figure shows an e...

Page 14: ...K APG4 MLK U 3x380 500V AC 01 1234567890 0001 14 0001 ML SO Type Made in Germany MOVIMOT 18014399652637451 3 3 2 Type designation The following table shows the type designation for the MOVIMOT inverte...

Page 15: ...s and spacing rings if necessary 4 3 Installation requirements Check that the following requirements are met before you start installing the unit The data on the nameplate of the drive matches the vol...

Page 16: ...MOVIMOT drive on a level low vibration and torsionally rigid sup port structure Observe the permitted mounting position on the drive nameplate Thoroughly remove any anti corrosion agent from the shaft...

Page 17: ...again Seal the cable entry properly Thoroughly clean the sealing surfaces of the MOVIMOT inverter before re assem bly If the corrosion protection coating is damaged restore the coating Check whether t...

Page 18: ...sequence 9007199713318923 4 6 2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2 5 Nm 22 lb in 9007199713311371 4 6 3 Cable glands Observe the manufacturer s specificati...

Page 19: ...on box For fastening the connection box on the mounting plate tighten screws using 3 3 Nm 29 lb in 322786187 4 6 6 Tightening torques for terminals Use the following tightening torques for terminals d...

Page 20: ...frequency of the MOVIMOT inverter must correspond to the data for the power supply system Install safety features F11 F12 F13 for line fuses at the beginning of the power sup ply cable behind the supp...

Page 21: ...6228 1 material E CU with out plastic collar Permitted length of the conductor end sleeve at least 8 mm 24 V AUX PWR terminals Observe the permitted cable cross sections for installation 24 V AUX PWR...

Page 22: ...a protective device During normal operation of the unit earth leakage currents of 3 5 mA may occur SEW EURODRIVE recommends that you do not use residual current devices However if a residual current d...

Page 23: ...all cross sections Assembly with solid connecting wire Permitted for cross sections of up to max 2 5 mm2 9007199577783435 1 M5 9007199577775243 2 5 mm M5 9007199577779339 1 Forked cable lug suitable f...

Page 24: ...perating instructions contain further information 5 2 7 Installation above 1000 m amsl MOVIMOT drives with mains voltages of 200 240 V or 380 500 V can also be operated at an altitude of 1000 4000 m a...

Page 25: ...nch cir cuits Series Fuse Circuit breaker MOVIMOT MM D 250 V 500 V minimum 25 A maximum 250 V 500 V minimum 25 A maximum Motor overload protection MOVIMOT MM D is fitted with a load and speed dependen...

Page 26: ...7 4 2 1 3 3 1 4 2 AS Interface AS Interface 24 V 1 YE 8 9 24V X5 2a 2b X5 1a 1b X6 1 2 X6 3 4 X6 6 X6 5 V0 V024 DI2 DI3 X02 18014399630377099 AVSK plug connector 1 X02 M12 plug connector male yellow...

Page 27: ...3 1 4 2 DI2 1 2 3 BK YE BK V0 X02 X03 X01 X02 X03 X01 18014399632487051 AZSK plug connector 1 X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not assigned 3 0 V Reference potential...

Page 28: ...X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not assigned 3 0 V Reference potential AUX PWR 4 N C Not assigned 2 X03 M12 plug connector female black 1 V024 24 V voltage supply fo...

Page 29: ...X02 X01 6 7 24V X5 2a 2b X5 1a 1b 18014400263900683 AZZK plug connector 1 X03 M12 plug connector female black 1 V024 24 V voltage supply for sensors 2 N C Not assigned 3 V0 0 V reference potential fo...

Page 30: ...lug connector female black 1 V024 24 V voltage supply for sensors 2 N C Not assigned 3 V0 0 V reference potential for sensors 4 DI2 Sensor input DI2 5 PE PE 2 X03 M12 plug connector female black 1 V02...

Page 31: ...brid cable from SEW EURODRIVE for the connection between the MOVIMOT inverter and the motor The following designs are possible on the MOVIMOT side A MM P2 A RO A APG4 B MM P2 A RE A ALA4 5 8 1 MOVIMOT...

Page 32: ...S Interface 32 5 8 2 MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor dependent upon the hybrid cable used Design B1 B2 MOVIMOT ALA4 ALA4 Motor...

Page 33: ...DR motor Wire color hybrid cable designation U1 Black U1 V1 Black V1 W1 Black W1 4a Red 13 3a White 14 5a Blue 15 1b Black 1 2b Black 2 PE connection Green yellow shield end inner shield The following...

Page 34: ...remove the screw plug before plugging the connector into the diagnostic in terface WARNING Danger of burns from the MOVIMOT drive s hot surfaces in particular the heat sink Serious injuries Wait for...

Page 35: ...or fatal injuries Disconnect the inverter from the power Observe the minimum switch off time af ter disconnection from the supply system 1 minute WARNING Device malfunction due to incorrect device set...

Page 36: ...eter to adjust setpoint f1 100 1 2 1 0 2 3 4 5 6 7 8 9 10 75 25 50 6 5 f1 f1 Hz 18014398838894987 1 Potentiometer setting Setpoint f1 is active when the AS Interface bit DO2 speed f2 sped f1 0 6 2 2 S...

Page 37: ...d for setting the DIP switches must not exceed 5 N S2 S2 S1 9007199881389579 DIP switch S1 S1 1 2 3 4 5 6 7 8 Meaning Binary coding RS485 unit address Motor protection Motor performance level PWM freq...

Page 38: ...put DI2 is no longer available for connecting ex ternal sensors 6 3 3 DIP switch S1 6 Lower motor power rating When activated the DIP switch S1 6 allows the MOVIMOT inverter to be assigned to a motor...

Page 39: ...e 28222040 230 400 50 Setting DIP switch S1 6 Power Motor type MOVIMOT MM D 503 00 inverter Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DR63L4 DRE80S4 MM03D M...

Page 40: ...460 60 DRN 460 60 Pale green 28222059 266 460 60 Setting DIP switch S1 6 Power Motor type MOVIMOT MM D 503 00 inverter Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON...

Page 41: ...RE100L4 DRN100L4 MM22D MM30D MM30D MM40D 3 0 DRE100LC4 DRN100L4 MM30D MM40D MM40D 4 0 DRE132S4 DRN112M4 MM40D Motor with operating point 380 V 60 Hz ABNT regulation for Brazil Applies to MOVIMOT with...

Page 42: ...1MJ4 DRU80MJ4 MM07D MM11D 1 1 DRE80SJ4 DRU90MJ4 MM11D MM15D 1 5 DRE80MJ4 DRU90LJ4 MM15D MM22D 2 2 DRE90MJ4 DRU100MJ4 MM22D MM30D 3 0 DRE90LJ4 DRU100LJ4 MM30D MM40D 4 0 DRE100MJ4 MM40D 6 3 4 DIP switch...

Page 43: ...1 BE05 DRP90M4 BE1 BE2 DRS80M4 DRE90M4 DRP90L4 DRN90S4 DRE80M4 DRE80SJ4 DRU90MJ4 BE2 BE1 DRS90M4 DRE90L4 DRN90L4 DRE90M4 DRE90MJ4 BE2 BE1 DRP100M4 DRU90LJ4 BE2 BE5 DRS90L4 DRE100M4 DRE100L4 DRP100L4 D...

Page 44: ...Brake applied 0 0 1 1 Unit not enabled No unit error Brake released for manual movement All states possible Unit not enabled Unit errors Brake applied In order to be able to release the brake without...

Page 45: ...MOVIMOT inverter trips the speed monitoring fault The status LED of the MOVIMOT inverter signals the error by slowly flashing red error code 08 This error only occurs when the current limit has been...

Page 46: ...installation 4 Set the type of 24 V supply via the switch S5 2 49 5 Set DIP switches S1 1 S1 4 as follows 1 ON 6 7 8 5 4 3 2 1 ON 2 6 Set the first speed at the setpoint potentiometer f1 active when...

Page 47: ...set to address 0 by default You have the following options for assigning the AS Interface address of the MOVIMOT drive with AS Interface option MLK3 A address 1 31 Addresses are assigned automatically...

Page 48: ...ug connector on MOVIMOT see the following figure 4 2 1 3 1 2 3 4 AS Interface 0V24 1 AS Interface 24V 1 1127256715 1 Do not connect pin 2 and 4 for the address assignment NOTICE The hand held programm...

Page 49: ...tch S5 The switch S5 1 is located on the connection board 1 1 18014399700786699 Size 1 Size 2 1 Switch S5 Use switch S5 to set the type of 24 V supply 24 V voltage supply Switch S5 1 0 1 S5 Supplying...

Page 50: ...only effective in case of an error INFORMATION To enable the drive AS Interface bit DO3 reset controller enable must be set 6 5 4 MOVIMOT data AS Interface master The following table shows the 4 data...

Page 51: ...fected by the scaling The following table lists the possible setpoint frequencies for setpoint potentiometer f1 100 Hz 3000 rpm and f1 50 Hz 1500 rpm Parameter bits Factor Setpoint frequency Hz P3 P2...

Page 52: ...avior AS Interface bit Status LED Supply system X1 L1 L3 DO3 DO2 DO0 DO1 Reset control ler ena ble Speed f2 speed f1 CW op eration stop CCW opera tion stop Inverter off 0 0 x x x Flashing yellow Inver...

Page 53: ...cording to the figure below U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 W m 337879179 NOTICE For brakemotors Do not install brake rectifiers inside the terminal box of the motor 6 6 2 Motor protection The con...

Page 54: ...requency No load damping 20 21 22 23 ON 1 1 1 1 Off Motor one stage smaller Variable 16 8 4 kHz On OFF 0 0 0 0 On Adjusted 4 kHz Off 6 6 4 Braking resistor For motors without brake a braking resistor...

Page 55: ...ctions MOVIMOT MM D with AS Interface 55 7 Service 7 1 Status and error display The following figure shows the positions of the status and AS Interface LEDs on the MOVIMOT drive 2 1 9007200399453707 1...

Page 56: ...n is OK Communication established Red Steady light Not ready Communication is interrupted or slave address set to 0 MLK31A LED Color State Meaning Operating state Possible cause Off Not ready 24 V sup...

Page 57: ...V power supply and line voltage is OK but no enable sig nal If drive does not run when enable is present check startup Yellow 2 x flashing break Ready for opera tion but manual mode without unit ena...

Page 58: ...1 Overcurrent in output stage Error 11 Overtemperature in output stage Red 4 x flashing break Error 84 Overload in motor Red 5 x flashing break Error 4 Error brake chopper Error 89 Overtemperature in...

Page 59: ...voltage for inter ruption 24 V supply not available motor stops without error code 24 V supply voltage not available Check 24 V supply voltage for interruption Check value of 24 V supply voltage Perm...

Page 60: ...age range Reset error1 08 Speed monitoring Speed deviation due to op eration at the current limit Reduce the load on the drive Reset error1 09 Startup Non permitted drive ID module with MOVIMOT with...

Page 61: ...ed to the RS485 master If the timeout interval of the MOVIMOT inverter is set to 1 s you can con nect a maximum of 8 MOVIMOT inverters slaves to the RS485 master for cyclical com munication Internal c...

Page 62: ...temperature monitor ing in the motor TH wind ing thermostat has tripped when using MOVIMOT in verter with the selected ad ditional function 5 Reduce the load on the motor Reset error1 89 Overtemperatu...

Page 63: ...oftware 99 MOVIMOT firmware is not compatible with the MLK3 A op tion only for MOVIMOT with AS interface MOVIMOT firmware is not compatible with the MLK3 A option Contact SEW Service 1 For standard MO...

Page 64: ...ut carefully Insert this drive ID module into the new MOVIMOT inverter Make sure that the drive ID module locks in place 6 Place the new MOVIMOT inverter onto the connection box and screw it on 7 Supp...

Page 65: ...EC EMC directive 2004 108 EC 4 Applied harmonized standards EN 13849 1 2008 5 EN 61800 5 2 2007 5 EN 60034 1 2004 EN 61800 5 1 2007 EN 60664 1 2008 EN 61800 3 2007 1 The products are intended for inst...

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Page 68: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG P O Box 3023 76642 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...