Sherwood Enviro EG40 DV, Owner'S Manual

Page 1: ...our s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store o...

Page 2: ...s to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the stove to operate it To prevent injury if the pilot or pilot and burners have gone out on their own open the glass door and wait 5 minutes to air out before attempting to re light the stove Always keep the area around these appliances cl...

Page 3: ...paration For Installation 12 Clearances to Combustibles 12 Planning Your Installation 13 Corner Installations 14 Mobile Home Installation 14 Vent Termination Restrictions 15 Freestanding Direct Vent Kit With Coupler 16 Other Approved Vent Parts 18 Vent Configurations 20 Vent Restrictor Ring 20 Horizontal Installation 21 Vertical Installation 23 Cathedral Ceiling Installation 25 Venting into a Clas...

Page 4: ...g label Is not for use with solid fuels Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for installation instructions Must be installed in accordance with local codes If none exist use current installation code CAN CGA B149 in Canada or ANSI Z223 1 NFPA 54 in the USA Must be properly connected to an approved venti...

Page 5: ...IMENSIONS 25 635 mm 21 533 mm 12 1 2 318 mm 4 5 8 117 mm 29 1 8 740 mm Shipping Weight 256 lbs 116 kg Figure 1 EG40 Exterior Dimensions RATING LABEL LOCATION The rating label is found inside the right cabinet side panel ...

Page 6: ...r attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas controlwhich has been under water LIGHTING INSTRUCTIONS WARNING this gas valve has a lockout device which will not allow thepilot burner to be relit until ...

Page 7: ...be of medium height If the flames look like this no venturi adjustment is needed If the flames are fairly short and mostly blue the fireplace is getting too much air Therefore the venturies should be closed slightly until the correct flames are achieved Flames that are very orange with tall dark stringy tips are not getting enough air Open the venturi until the flames clean up If the venturi is op...

Page 8: ...s a temporary problem Depending upon the amount of use cleaning should be required no more than two or three times per season To clean the door use a mild glass cleaner and a soft cloth or a glass cleaner available from your Enviro dealer Abrasive cleaners will damage the glass Important note When the unit is turned on for the first time It should be turned onto high without the fan on for the fir...

Page 9: ...mbers and the door has been resealed re light the pilot following the instructions on the lighting label attached to the unit CLEANING PLATED SURFACES It is important to note that fingerprints and other marks can leave a permanent stain on plated finishes To avoid this give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the fireplace Never clean the face when it is no...

Page 10: ...f carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper or complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Kit Parts List 1 Orifice NG Front 48 DMS Rear 43 DMS or LP F...

Page 11: ...gure 12 O ring on valve screw is similar to what is shown in Figure 6 On some units you will need to pay special attention when installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment piece welded to the burner venturi tube 9 Reconnect the main gas line if it was disconnected and open the shut off valve at the gas line to the unit 10 Use a small brus...

Page 12: ...tting a wall or ceiling joist Check stove and flue system clearance requirements Locate the stove where it can be accessed by a gas supply line Locate the stove in a large and open room that is centrally located in the house This will optimize heat circulation and comfort As the stove is equipped with a convection fan ensure that an electrical outlet is within 6 ft 1 8 m of the stove The flow of c...

Page 13: ...e from the appliance flue outlet to the ceiling the ceiling thickness the vertical rise through the attic or second story and allow for sufficient vent height above the roof line For two story applications a fire stop is required at each floor level If an offset is needed in the attic additional pipe and elbows will be required To connect the venting system to the appliance flue outlet a twist loc...

Page 14: ...lation must be in accordance with the Manufactured Home Construction and Safety Standard UL 307B Title 24 CFR Part 3280 and or The Standard for Manufactured Home Installations ANSI A225 1 NFPA 501A Holes for screws to hold down the unit Figure 17 Screw the pedestal down for mobile homes CORNER INSTALLATIONS Outside or Inside Wall Outside Wall Do not interfere with the structural integrity of the w...

Page 15: ...C 12 in 30 cm Clearance from permanently closed window to prevent condensation D 24 in 60 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal E 18 in 45 cm Clearance to unventilated soffit F 12 in 30 cm Clearance to outside corner G 12 in 30 cm Clearance to inside corner H 3 ft 91 cm within a height of 15 ft ...

Page 16: ...aged INSTALLATION INSTRUCTIONS 1 Decide on a location for the unit that will meet any or all local code requirements Refer Planning Your Installation and Clearances to Combustibles 2 Set the appliance in the desired location Determine if any wall studs electrical wiring or plumbing pipes are in the way of the venting system as it passes through the wall If obstructions are found in the wall it may...

Page 17: ...screws evenly spaced 12 Dress the flex liner through the wall thimble and attach the vent terminal to the outside of the house using four 4 wood screws provided The use of non hardening mastic should be used around the vent to ensure a watertight seal 13 Install two 2 wire spacer around the flex pipe Slide the horizontal section of pipe over the flexible liner Ensure the wire spacers are positione...

Page 18: ...ew in the tab on the inside finished collar This will prevent the pipe from being disconnected at the vent terminal 23 Light the appliance and ensure proper operation OTHER APPROVED VENT PARTS Table 3 Approved Vent Manufacturers Manufacturer Trade Name Nominal Sizes American Metal Products AmeriVent Direct 4 6 5 8 Security Chimneys International LTD Secure Vent 4 6 5 8 Selkirk Metalbestos Direct T...

Page 19: ...88 4DT WS B SV4BM 4DWS Wall strap support band 970 4DT HKA SV0SHK 4DHTK1 Horizontal termination kit SD Basic Kit SEL Kit A SC Standard Kit 911 11 to 14 5 8 pipe adjustable 4DT AJ 4D12A 4 to 10 pipe adjustable SV4LA12 11 2 to 12 pipe adjustable 943 4DT AF6 4DF Flashing 0 12 to 6 12 roof pitch 943S 4DT AF12 4DF12 Flashing 7 12 to 12 12 roof pitch SV4FA Flashing 1 12 to 7 12 roof pitch SV4FB Flashing...

Page 20: ...ination of rise and run can be used as long as it lays within the shaded area a total of three 3 90 elbows or six 6 45 elbows can be used In addition to what is shown if a 90 elbow is used in the horizontal plane 3 ft 91 4 cm must be subtracted from the allowable horizontal run for each 45 elbow 11 2 ft must be subtracted from the allowable horizontal run VENT RESTRICTOR RING A vent restrictor rin...

Page 21: ...oodscrews Wall Thimble Strap Sheet metal screws Fold strap here 11 4 3 2cm Figure 26 Installing Decorative Wall Thimble Figure 25 Wall Framing Hole for Horizontal Installation Initial Installation QUALIFIED INSTALLERS ONLY 3 With the pipe attached to the stove in the correct location mark the wall for a 10 25 4 cm x 10 25 4 cm square hole refer to Figure 25 The center of the square hole should mat...

Page 22: ... a chase the minimum clearance to combustibles is 2 5 cm Wood screws x4 Cut vinyl siding away to fit standoff Bolt x4 required Nut x4 required Wood screw x4 required Figure 27 Installing Vent Cap with Vinyl Siding Stand Off Figure 28 Installing Horizontal Vent Termination 4 Position the horizontal vent termination in the center of the 10 25 4 cm x 10 25 4 cm hole and attach to the exterior wall wi...

Page 23: ...ole drilled in Step 2 Frame the hole as shown in Figure 29 4 Assemble the desired lengths of black pipe and elbows necessary to reach from the appliance Vertical Termination Storm Collar Flashing Roofing nails Elbow Strap the roof line Galvanized pipe and elbows may be utilized in the attic as well as above the roof line The galvanized finish is desirable above the roof line due to the higher corr...

Page 24: ...ver the pipe and push it down to the top of the roof flashing as shown in Figure H Dimension H obtained from table below Table 5 Minimum H for Figure 31 Roof Pitch Minimum Height Ft Meters Flat to 7 12 1 0 3 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 1 22 Over 12 12 to 14 12 5 1 52 Over 14 12 to 16 12 6 1 83 O...

Page 25: ...iling and roof at this point From the roof locate the drill hole and mark the outline of the Cathedral Ceiling Support Box 3 Remove shingles or other roof coverings as necessary to cut the rectangular hole for the Support Box Cut the hole 1 8 larger than the Support Box outline 4 Lower the Support Box through the hole in the roof until the bottom of the Support Box protrudes at least 2 inches 5 cm...

Page 26: ... install the flex liner to the retro adapter Fully line the CLASS A chimney with a minimum 4 10 cm flex liner to the top of the CLASS A chimney Place a bead of high temperature silicone to the Simpson Cap adapter and securely attach the flex liner to the adapter Secure the cap adapter to the CLASS A chimney ensuring an airtight seal Install the vertical termination cap Light the unit and ensure pr...

Page 27: ...ng outlet DO NOT cut or remove the grounding prong from this plug CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing NOTES Operation of the fan increases the efficiency and the heat output of the appliance The thermostat connects to the two purple wires in the harness Control panel ...

Page 28: ...rom the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO TEST VALVE PRESSURES The pressure taps are located on the left side of the valve Turn set screw 1...

Page 29: ...sembly See Figure 31 or 34 for proper ember placement DO NOT pack this ember material as this could create an unsafe condition leave embers loose Carefully remove logs from box Check to ensure there is no damage It is very important to install all logs in their proper position to insure safe optimum operating conditions Pins for Left Log Pins for Rear Log Figure 30 Step 1 of Log Placement Figure 3...

Page 30: ...ht up watch for ignition to ALL burner ports If a long delay is noted First wait for the appliance to cool down Open the front door of the appliance Check to carefully reposition the embers making sure that burner ports are not plugged solid or blocked See MAINTENANCE AND SERVICE on how to remove door to clean glass Figure 34 Log Placement with Embers Figure 35 Appliance Burning Ledge for Right Lo...

Page 31: ... screw check pilot head for damage Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while knob is depressed Bleed line Check gas line pressure Contact dealer Burners will not remain lit Problem with thermopile circuit Check gas line pressure Check for flame impingement on thermopile If low see Pilot will not remain lit Check th...

Page 32: ...ight Bulb Holder EC 032 Wiring Harness Complete 2 pieces EC 037 Body Wiring Harness EC 037A Burner Wiring Harness EC 037B Fan Control Knob EC 040 IEC Power Cord 115V EC 043 4 oz Bag Coal Embers Only EC 045 7 1 x 1 Side Cabinet Hinge EC 054 Pedestal Door Magnet EC 056 3 8 Tadpole Door Gasket 7 ft EC 057 Window Channel Tape 72 EC 058 8 Door Latch Bolt EC 059 Simpson Duravent GS Adapter EC 060 Freest...

Page 33: ...oor Hinge Set of 2 EG40 302 21 Fan Mount EG40 304 22 Pedestal Box Cover EG40 307 23 Burner Control Assembly NG 30 014 23 Burner Control Assembly LP 30 015 24 Front Pan Burner 30 016 25 Rear Burner with Venturi 30 017 Pilot 1 8 Tube with Ferules 30 043 Log Set Complete 50 081 26 Blank Orifice 73 50 343 27 Door Cover Gold 50 480 27 Door Cover Painted 50 776 27 Door Cover Brushed Nickel 50 1063 28 Co...

Page 34: ...Parts Diagram Chassis EG 40 Body Chassis July 2004 34 ...

Page 35: ...35 Parts Diagram Gas Tray Door EG40 Gas Tray Door Assemblies July 2004 27 8 20 9 23 2 4 5 10 6 11 16 26 25 24 3 ...

Page 36: ... Year Warranty Under this warranty Sherwood Industries Ltd covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labour for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty Here is how our Warranty works If you have a...

Page 37: ...y trees buildings roof tops wind hills mountains inadequate venting or ventilation excessive offsets negative air pressures or other influences caused by mechanical systems such as furnaces fans clothes dryers etc 12 The Limited Warranty is void if a The stove has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The stove is subject to submersion in wate...

Page 38: ...td is not liable for freight or labour on any stove replaced in field and is not liable for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 28 At no time will Sherwood Industries Ltd be liable for any consequential damages which exceed the purchase price of the unit Sherwood Industr...

Page 39: ...________________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE _____________________________________...