SHG Mini-CHIEMSEE B 1100, Operating Manual

Page 1: ...Operating Manual Mobile speciality pump Mini CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ Gewerbestraße 3 86875 Waal Germany ...

Page 2: ...___ 8 3 5 Wiring diagram_________________________________________________________ 8 3 6 Dimensions____________________________________________________________ 9 4 Operating the pump _________________________________________________10 4 1 Explanation of the standard motor protection switch ________________________ 10 4 2 Operating the pump____________________________________________________ 11 4 3 ...

Page 3: ... inlet and outlet side intake socket made of PE with C Storz coupling and coupling wrench Mini CHIEMSEE B 1100 Like Mini CHIEMSEE C 700 but with B Storz coupling on inlet and outlet side and intake socket made of PE with B Storz coupling Mini CHIEMSEE B 1300 Like Mini CHIEMSEE B 1100 but with 2 5 kW alternating current motor Mini CHIEMSEE B 1500 Like Mini CHIEMSEE B 1300 but with 2 7 kW alternatin...

Page 4: ...ely properly and economically with the pump Only if the contents of the operating in structions are understood and followed can hazards be avoided and the reliability and life of the pump be increased With the issue of these operating instructions regulations and standards not named in them are not rescinded 1 2 1 Definition of terms Several important terms are used in these operating instructions...

Page 5: ...U representative de clares in accordance with EU Regulation 765 2008 that the product is in conformity with the applicable requirements set out in Community harmonisation legislation provid ing for its affixing Symbol for hot surfaces Warning sign Hot surface according to safety sign ASR A1 3 2013 and EN ISO 7010 Sign for risk of injury and burns caused by hot surfaces Symbol for hand injuries War...

Page 6: ...maintenance and inspection personnel Legal age Qualified electrician 2 2 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages or compensation For example non compliance may involve the following hazards Fail...

Page 7: ...e the carrying handles to transport the pump Only use the lug provided at the pump s centre of gravity to lower the pump using ropes Never lower the pump by its power cable or a hose connected to the pump 2 5 Safety instructions relevant for maintenance inspection and assembly work It shall be the user s responsibility to ensure that all maintenance inspection and assembly work is performed by aut...

Page 8: ... 0 40 in suction operation Weight including cable kg 36 37 38 39 34 Cable length m 20 Cable type H07RN8 F Sound emission in 1 m 70 dB A Operating voltage V 230 400 Frequency Hz 50 Protection class IP 68 Nominal current A 11 7 8 7 12 4 15 1 5 7 Electrical power input P1 kW 2 2 2 2 2 5 2 7 2 7 pH value 5 8 Density pumping medium 1 1 kg l 3 2 Performance Head H bar 0 0 3 0 6 0 9 1 2 1 5 1 8 Mini CHIE...

Page 9: ...4 Construction and materials All housing parts made of G AlSi10Mg All screw connections made of stainless steel 1 4301 Impeller made of corrosion free wear resistant and self cleaning aluminium bronze G CuAl10Ni Sealing with dry run and endurance run suitable double mechanical seal made of SiC SiC and SiC coal Carrying frame made of stainless steel 1 4301 Intake nozzle made of PE 3 5 Wiring diagra...

Page 10: ...HIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 418BAMCE020 9 3 5 2 Wiring diagram Mini Chiemsee 400 V 3 6 Dimensions ...

Page 11: ...current version or CEE sockets rotary current version Important The operating personnel must ensure that no third parties e g spectators during demon strations residents affected by floods voluntary helpers curious onlookers etc can stand in the pumped fluid and can never get into the area of the pump intake suction side or pump outlet pressure side Warning The intake sockets and the hoses must al...

Page 12: ...tor pro tection switch using an appropriate screwdriver Never modify the socket for this purpose Insert the motor protec tion plug into the socket again The red light wrong phase position should no longer be lit Green push button To start the pump the green push button on the motor pro tection switch is to be pressed Red push button To switch off the pump the red push button on the motor protectio...

Page 13: ...e liquid Danger from suspended loads When lowering the pump ensure that no one is under the pump in the shaft 7 Make sure that the pump is standing safely 8 Ensure that the pump is switched off To do this the green rocker switch on the motor protection switch has to be pressed to position 0 alternate current version or the red push button on the motor protection switch pressed rotary current versi...

Page 14: ...a basin with clean water Finally the pump must be com pletely drained 4 3 Series connection of Mini CHIEMSEE pumps To achieve pumping heights of over 15 m series connection of Mini CHIEMSEE pumps is possible With this the pressure side of the first Mini CHIEMSEE is connected to the next Mini CHIEMSEE over a dimensionally stable hose 4 4 Low level pumping In normal operation the liquid is pumped to...

Page 15: ...tex glove over the flat intake nozzle of the pump and mount it as described under 4 4 on the intake side of the pump Fill the pump with water The disposable glove acts as a non return flap and keeps the water in the pump On starting the pump the disposable glove tears and the pump begins the low level pumping operation 4 6 Deep level pumping In case of a depression pump sump gully etc deep level p...

Page 16: ...led with water If necessary the flap of the non return flap valve will also have to be opened for ventilation Important The non return valve must be loaded with at least 1 5 m water column so that it is com pletely watertight 5 Lay the suction hose in the medium to be pumped Ensure that the flap valve is not on the ground but is about 20 cm above the ground This prevents stones from being pumped 6...

Page 17: ... power generators When used with 5 kVA power generators additional lighting of two times 1000 W is even possible In cases of emergency the use of an extension cable with a 5 kVA power generator is possible without any problem With generators with higher power extension cables can be used without restriction The used extension cable must have a wire cross section of at least 2 5 mm or larger to kee...

Page 18: ...ies are available for the mobile sewage pump Mini CHIEMSEE PVC spiral hoses for pressure and suction operation Non return flap for suction operation with dimensionally stable suction hose Accessory pack with non return flap and pressure suction hoses Flat intake nozzle with integrated non return flap PRCD Portable Residual Current Device for safe operation of 230V and 400V pumps Pluggable float sw...

Page 19: ... minutes in a basin with clean water The pump is to then be completely emptied In case of pumps with cleaning slot see image first use a high pres sure cleaner to clean the pump and in particular the impeller To clean the impeller turn the cleaning slot of the impeller to the 12 o clock po sition so that the cleaning slot is visible on the outlet side of the pump Use the high pressure cleaner to s...

Page 20: ...and the impeller can be dismantled via the following steps 1 Unscrew the four cylindrical screws with hexagon sockets M8 with which the pump is mounted in the basket Now remove the pump from the bas ket 2 Remove the four cylindrical screws with hexagon sockets M8 from the spiral housing 3 Remove the spiral housing With stubborn block ages it may be necessary to remove the spiral housing with the h...

Page 21: ...h hexagon sock ets M8 from the impeller 5 Remove the impeller For this use the extraction tool which is available as a special accessory to remove the impeller from the shaft Clean the pol ygon connection and check it for damages 6 4 Assembling the impeller When assembling the impeller the following steps are to be taken 1 Ensure that the polygon connection impeller and shaft have been cleaned 2 E...

Page 22: ...mpeller has to be pressed until it stops 4 Screw the impeller with the motor shaft using the cylindrical screw with hexagon sockets M8 To fasten the screws medium strength screw locking Loctite is to be used Please refer to Table 6 4 1 Screw tightening torque for the correct screw tight ening torque 5 Attach the O ring which is available as a spare part to the motor flange 6 Place the spiral housi...

Page 23: ...dium strength screw locking Loctite is to be used Please refer to Table 6 4 1 Screw tightening torque for the correct screw tight ening torque 8 Place the pump in the basket and screw it in the basket using the four cylindrical screws with hex agon sockets M8 To fasten the screws me dium strength screw locking Loctite is to be used Please refer to table 6 4 1 Screw tightening torque for the correc...

Page 24: ...lowing steps are to be taken 1 Remove the three cylindrical screws with the hex agon sockets M5 from the housing 2 Unplug the cable screw and plugs and the cou pling from the housing Open the connection cable plug and unplug the cable from the coupling 6 5 2 Assembling the network cable Assembly of the network cable is carried out in the reverse order of disassembly 6 6 Motor With all pumps openin...

Page 25: ...ad too high Connect a second Mini CHIEMSEE in series Pressure line blocked Clean the pressure line Viscosity of the pumped medium too high Dilute the pumped medium if pos sible or use a more powerful pump 400 V version Incorrect direction of rotation Reverse the direction of rotation Motor protection switch or temper ature monitoring trips out Viscosity of the pumped medium too high If possible di...

Page 26: ...obile speciality pump Mini CHIEMSEE SHG SPECHTENHAUSER HOCHWASSER UND GEWÄSSERSCHUTZ GMBH Gewerbestr 3 86875 Waal Germany www spechtenhauser de Tel 49 8246 9695 20 shg spechtenhauser de Fax 49 8246 9695 25 418BAMCE020 25 ...