Siemens SIMATIC NET RUGGEDCOM RS400, Installation Manual

Page 1: ...Edition 01 2021 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS400 https www siemens com ...

Page 2: ...ed Ethernet Switches RUGGEDCOM RS400 Installation Manual Preface Introduction 1 Installing the Device 2 Device Management 3 Communication Ports 4 Technical Specifications 5 Certification 6 01 2021 C79000 G8976 1016 11 ...

Page 3: ...ied personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufact...

Page 4: ...he Device 7 2 1 General Procedure 7 2 2 Unpacking the Device 8 2 3 Mounting the Device 8 2 3 1 Mounting the Device on a DIN Rail 9 2 3 2 Mounting the Device to a Rack 10 2 3 3 Mounting the Device to a Panel 11 2 4 Connecting the Failsafe Alarm Relay 12 2 5 Grounding the Device 13 2 6 Connecting Power 13 2 6 1 Connecting AC Power 14 2 6 2 Connecting DC Power 15 3 Device Management 17 3 1 Connecting...

Page 5: ...y Specifications 27 5 3 Copper Ethernet Port Specifications 27 5 4 Fiber Optic Ethernet Port Specifications 28 5 5 Serial Port Specifications 29 5 6 Operating Environment 29 5 7 Mechanical Specifications 29 5 8 Dimension Drawings 29 6 Certification 33 6 1 Approvals 33 6 1 1 CSA 33 6 1 2 European Union EU 33 6 1 3 FCC 34 6 1 4 FDA CDRH 34 6 1 5 ISED 34 6 1 6 ISO 35 6 1 7 ACMA 35 6 1 8 RoHS 35 6 1 9...

Page 6: ...Trademarks RUGGEDCOM and ROS are trademarks of Siemens AG Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Warranty Siemens warrants this product for a period of five 5 years from the date of purchase conditional upon the return to factory for maintenance during the warranty term This product contains no ...

Page 7: ...d with domain knowledge in the utility transportation and industrial markets allows Siemens to provide training specific to the customer s application For more information about training services and course availability visit https www siemens com or contact a Siemens Sales representative Customer Support Customer support is available 24 hours 7 days a week for all Siemens customers For technical ...

Page 8: ...y Contacting Siemens Address Siemens AG Industry Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Telephone Toll free 1 888 264 0006 Tel 1 905 856 5288 Fax 1 905 856 1995 E Mail ruggedcom info i ia siemens com Web https www siemens com RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 vii ...

Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 10: ...d NEMA TS 2 The RUGGEDCOM RS400 also features a wide operating temperature range of 40 to 85 C 40 to 185 F allowing it to be installed in virtually any location The RUGGEDCOM RS400 also includes an industrially rated integrated power supply that can support a wide range of power supply options suitable for multiple industries and for worldwide operability Options include 24 VDC 48 VDC 88 300 VDC a...

Page 11: ...tore and forward switching 10 100Base TX 10Base FL 100Base FX options Remote Dial Up Access Integrated V 90 modem and PPP server Provides remote access to serial devices and Ethernet LAN Rated for Reliability in Harsh Environments Immunity to EMI and heavy electrical surges Fully independent 2 kV RMS isolated serial ports 40 to 85 C 40 to 185 F operating temperature no fans 18 AWG galvanized steel...

Page 12: ...upply Terminal Block Figure 1 1 RUGGEDCOM RS400 Modules POWER LED Illuminates when power is being supplied to the device ALARM LED Illuminates when an alarm condition exists RESET Button Shuts down and restarts the device Ethernet Port Status LEDs Indicate the status of the associated Ethernet port LED State Meaning Solid Link established Blinking Link activity LINK Off No link detected RUGGEDCOM ...

Page 13: ...al console port refer to Connecting to the Device Page 17 Failsafe Alarm Relay Latches to default state when a power disruption or other alarm condition occurs For more information refer to Connecting the Failsafe Alarm Relay Page 12 Failsafe Alarm Relay Specifications Page 27 Power Supply Terminal Block A pluggable terminal block For more information refer to Connecting Power Page 13 and Power Su...

Page 14: ...s using SIMATIC NET industrial Ethernet shielded cables for all Ethernet ports 1 5 1 Protection On Twisted Pair Data Ports All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850 3 and IEEE 1613 Class 1 standards This means that during a transient electrical event communications errors o...

Page 15: ...e Type Wavelength nm Modal Bandwidth MHz km 100Base FX 1000Base SX 10GBase SR 1300 500 2000 850 1500 550 300 OM3 50 125 a 1300 500 2000 850 3500 550 400 OM4 50 125 a 1300 500 2000 a Laser optimized 6 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 16: ... personnel shall render all warranties null and void Changes or modifications not expressly approved by Siemens AG could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment IMPORTANT This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the res...

Page 17: ...he network For more information refer to Communication Ports Page 19 7 Configure the device For more information refer to Configuring the Device Page 18 2 2 Unpacking the Device When unpacking the device do the following 1 Inspect the package for damage before opening it 2 Visually inspect each item in the package for any physical damage 3 Verify all items are included IMPORTANT If any item is mis...

Page 18: ...a DIN Rail The RUGGEDCOM RS400 can be ordered with panel DIN rail adapters preinstalled on each side of the chassis Use the adapters to mount the device to a standard 35 mm 1 4 in IEC EN 60715 or TS35 DIN rail Mounting the Device To mount the device to a DIN rail do the following 1 Hook the top teeth of the adapters onto the DIN rail 2 2 2 3 1 1 1 Panel DIN Rail Adapter 2 DIN Rail 3 Screw Figure 2...

Page 19: ...stallations the RUGGEDCOM RS400 can be equipped with rack mount adapters pre installed at the front or rear of the chassis Additional adapters are provided to further secure the device in high vibration or seismically active locations To secure the device to a standard 48 cm 19 in rack do the following Note The device can be ordered with the communication ports located at the front or rear of the ...

Page 20: ...nnelled to the enclosure it is recommended that 1 rack unit of space or 44 mm 1 75 in be kept empty above the device This allows a small amount of convectional airflow Forced airflow is not required However any increase in airflow will result in a reduction of ambient temperature and improve the long term reliability of all equipment mounted in the rack space 4 Secure the adapters to the rack usin...

Page 21: ...nditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RS400 One common application for this relay is to signal an alarm if a power failu...

Page 22: ...terminal uses a 6 32 screw It is recommended to terminate the ground connection with a 6 ring lug and torque it to 1 7 N m 15 lbf in 2 1 3 1 Stainless Steel Stud 2 6 32 Screw 3 6 Ring Lug Figure 2 6 Chassis Ground Connection 2 6 Connecting Power The RUGGEDCOM RS400 supports a single integrated high AC DC or low DC power supply RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 13 ...

Page 23: ... 48 VDC rated equipment Equipment must be installed according to applicable local wiring codes and standards 2 6 1 Connecting AC Power To connect a high AC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Before testing the dielectric strength HIPOT in the field remove the braided ground cable connected to the surge ground terminal and chassis ground...

Page 24: ...round conductor for all surge and transient suppression circuitry internal to the unit 4 Connect the ground terminal on the power source to the chassis ground terminal on the device For more information refer to Grounding the Device Page 13 2 6 2 Connecting DC Power To connect a high or low DC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Before t...

Page 25: ...wer source to the negative neutral N on the terminal block 3 Using a braided wire or other appropriate grounding wire connect the surge ground terminal to the chassis ground connection The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit 4 Connect the ground terminal on the power source to the chassis ground terminal on th...

Page 26: ...shooting The serial console port implements RS232 DCE Data Communication Equipment on a DB9 connector The following is the pin out for the port 1 5 9 6 Figure 3 1 Serial DB9 Console Port Pin Name Description 1 a Reserved Do Not Connect 2 TX Transmit Data 3 RX Receive Data 4 a Reserved Do Not Connect 5 GND Signal Ground 6 a Reserved Do Not Connect 7 b Reserved Do Not Connect 8 b Reserved Do Not Con...

Page 27: ...o the network it must be configured All configuration management is done via the RUGGEDCOM ROS interface For more information about configuring the device refer to the RUGGEDCOM ROS Configuration Manual associated with the installed software release 18 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 28: ...0 Each communication port type has a specific place in the RUGGEDCOM RS400 chassis 3 2 1 1 Copper or Fiber Ethernet Ports 2 Serial Ports 3 Modem Port Optional Figure 4 1 Port Assignment 4 1 Copper Ethernet Ports The RUGGEDCOM RS400 supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connectors The RJ45 c...

Page 29: ...g at maximum speed Yellow Solid Link established Yellow Blinking Link activity Link Off No link detected Pin Out Description The following is the pin out for the RJ45 male connectors 1 8 Figure 4 2 RJ45 Ethernet Port Pin Configuration Pin Name Description 1 RX Receive Data 2 RX Receive Data 3 TX Transmit Data 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do Not ...

Page 30: ...tions For specifications on the available fiber optic Ethernet ports refer to Fiber Optic Ethernet Port Specifications Page 28 4 3 Modem Port The RUGGEDCOM RS400 can optionally be equipped with a V 90 Modem connection for PPP Point to Point Protocol connections For information about how to configure and operate the modem refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400 WARNI...

Page 31: ... not exceed five 4 4 Serial Ports The RUGGEDCOM RS400 supports RJ45 or DB9 serial ports which can be run in RS232 RS485 or RS422 mode Note On power up all serial ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode through RUGGEDCOM RS400 For more information refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400 All serial ports feature an LE...

Page 32: ...S232 RS485 RS422 DB9 ports Each port can be set individually through the RUGGEDCOM RS400 operating system to operate in RS232 RS485 or RS422 mode For more information refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400 The following is the pin out description for the RS232 RS485 RS422 DB9 ports 1 5 9 6 Figure 4 9 RS232 RS485 RS422 DB9 Serial Console Port Name Pin a RS232 Mode R...

Page 33: ...5 RS422 RJ45 Serial Console Port Name Pin a RS232 Mode RS485 Mode RS422 Mode 1 DSR b RX 2 DCD b 3 DTR b 4 Common Isolated Ground 5 RXD c RX 6 TXD c TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground a No internal termination is provided b The DSR DCD and DTR pins are connected together internally c In RS232 mode the RJ45 ports conform to EIA 561 DTE which transmit on TXD and receive on RXD 4 4 4 ...

Page 34: ...ex For reliable continuous communication adhere to the following guidelines To minimize the effects of ambient electrical noise use shielded cabling The correct polarity must be observed throughout a single sequence or ring The number of devices wired should not exceed 32 and total distance should be less than 1219 m 4000 ft at 100 kbps The Common terminals should be connected to the common wire i...

Page 35: ... 120Ω 10nF 120Ω 10nF 1 2 3 5 5 6 4 1 RUGGEDCOM RS400 2 Common Isolated Ground 3 Negative 4 Positive 5 Shield to Earth Connected At a Single Point 6 RS485 Devices 32 Total Figure 4 12 Recommended RS485 Wiring 26 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 36: ...oth AC and DC 5 2 Failsafe Alarm Relay Specifications Max Switching Voltage 30 VAC 80 VDC 125 VAC 250 VAC Rated Switching Current 0 3 A 30 VAC 1 A 30 VDC 0 3 A 80 VDC 0 2 A 250 VAC 0 6 A 125 VAC 5 3 Copper Ethernet Port Specifications The following details the specifications for copper Ethernet ports that can be ordered with the RUGGEDCOM RS400 Speed a Connector Duplex a Cable Type b Wiring Standa...

Page 37: ...nm b Minimum Maximum Rx Sensitivity dBm Average a Rx Saturation dBm Peak a Distance km c Power Budget dB MM LC 62 5 125 1310 20 14 31 14 2 11 MM ST 62 5 125 1300 19 14 33 9 14 2 11 4 MM ST 50 125 1300 22 5 14 33 9 14 2 14 9 MM ST 62 5 125 1300 19 14 30 14 2 5 11 MM SC 62 5 125 1300 19 14 33 9 14 2 14 9 MM SC 50 125 1300 22 5 14 33 9 14 2 14 9 MM LC 62 5 125 1310 19 14 32 14 2 13 MM MTRJ 62 5 125 1...

Page 38: ...COM RS400 is rated to operate under the following environmental conditions Ambient Operating Temperature a 40 to 85 C 40 to 185 F Ambient Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity b 5 to 95 Maximum Altitude 2000 m 6562 ft a Measured from a 30 cm 12 in radius surrounding the center of the enclosure b Non condensing 5 7 Mechanical Specifications Weight 2 2 kg 4 8 lb Ingres...

Page 39: ...2 0 25 4 5 3 44 2 291 3 174 0 56 6 47 2 Figure 5 1 Overall Dimensions 22 9 33 5 45 7 2 5 11 4 22 9 34 5 13 7 135 9 132 6 4 1 4 1 202 2 31 8 466 6 481 3 Figure 5 2 Rack Mount Dimensions 30 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 40: ...ical Specifications 5 8 Dimension Drawings 159 5 25 2 56 1 12 7 6 35 R 2 0 R8 1 335 0 324 9 Figure 5 3 Panel and Din Rail Mount Dimensions RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 31 ...

Page 41: ...Technical Specifications 5 8 Dimension Drawings 32 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 42: ...L 62368 1 UL 62368 1 Information Technology Equipment Safety Part 1 General Requirements 6 1 2 European Union EU This device is declared by Siemens AG to comply with essential requirements and other relevant provisions of the following EU directives EN 62368 1 Information Technology Equipment Safety Part 1 General Requirements EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Standar...

Page 43: ...rated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own e...

Page 44: ...ction 182 of the Radiocommunications Act 1992 Telecommunications Labelling Customer Equipment and Customer Cabling Notice 2001 made under Section 407 of the Telecommunication Act 1997 The device is marked with an RCM symbol to indicate compliance when sold in the Australian region A copy of the Declaration of Conformity is available via Siemens Industry Online Support at https support industry sie...

Page 45: ... Tests The RUGGEDCOM RS400 has passed the following EMC and environmental tests IEC 61850 3 EMC Type Tests Test Description Test Levels Severity Levels Enclosure Contact 8 kV 4 IEC 61000 4 2 ESD Enclosure Air 15 kV 4 IEC 61000 4 3 Radiated RFI Enclosure Ports 20 V m Signal Ports 4 kV at 2 5 kHz DC Power Ports 4 kV 4 AC Power Ports 4 kV 4 IEC 61000 4 4 Burst Fast Transient Earth Ground Ports 4 kV 4...

Page 46: ...le on DC Power Supply DC Power Ports 10 3 Signal Ports 2 kVac Fail Safe Relay Output DC Power Ports 1 5 kVDC Dielectric Strength AC Power Ports 2 kVAC Signal Ports 5 kV Fail Safe Relay output DC Power Ports 5 kV IEC 60255 5 H V Impulse AC Power Ports 5 kV IEEE 1613 C37 90 x EMC Immunity Type Tests Note The RUGGEDCOM RS400 meets Class 2 requirements for an all fiber configuration and Class 1 requir...

Page 47: ...nmental Type Tests Test Description Test Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C 185 F 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensing 55 C 131 F 6 cycles IEC 60255 21 1 Vibration 2 g at 10 150 Hz IEC 60255 21 2 Shock 30 g at 11 ms 38 RUGGEDCOM RS400 Installation Manual 01 2021 C79000 G8976 1016 11 ...

Page 48: ...ttps www siemens com ruggedcom Industry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY ...