SilverStone EPT20-20WA, Manual

Page 1: ...maintenance EPT20 20WA Please operator and whom in charge of the truck must read the manual carefully before operate the truck We have the right to improve the truck maybe there are some difference b...

Page 2: ...leaving the truck Do not park the truck on an incline Fully lower the load forks Set the key switch to the OFF position and remove the key 4 Before starting to operate truck Be in operating position...

Page 3: ...to minimize fire hazards facilitate detection of loose or detective parts 11 Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user w...

Page 4: ...ort and and and and Commissioning Commissioning Commissioning Commissioning 11 2 1Transport 11 2 2Using the Truck for the First Time 11 2 3During brake in 12 3 Operation 3 Operation 3 Operation 3 Oper...

Page 5: ...5 3 1Maintenance Checklist 24 5 3 2 Lubrication Schedule 25 5 3 3 Maintenance Instructions 26 5 4Decommissioning the industrial truck 28 5 4 1Prior to decommissioning 28 5 4 2 Restoring the truck to...

Page 6: ...s any natural or legal person who either uses the industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordan...

Page 7: ...faces It can lift open bottom or diagonal board pallets as well as roll cages beyond the area of the load wheels Suitable environment temperature is 5 C to 40 C If a long time in less than 5 C environ...

Page 8: ...ssemblies Assemblies Assemblies Assemblies Item Component Item Component 1 Control Handle 6 Driving wheel 2 Battery discharge indicator 7 Balance wheel 3 Key switch 8 Lift fork 4 Cover 9 Plug 5 Chassi...

Page 9: ...g the key prevents the truck from being switched on by unauthorised personnel 11 Lower button Lowers load forks 12 Lift button Raises load forks 13 Travel switch Controls the driving speed and directi...

Page 10: ...colour value Green Standard battery residual capacity 70 100 Orange Standard battery residual capacity 50 60 Flashing Red Standard battery residual capacity 0 20 Battery Discharge for 70 A flashing r...

Page 11: ...Identification Identification points points points points and and and and data data data data plates plates plates plates Item Description 1 Truck data plate 2 Operator Warning Decal 3 Strap points fo...

Page 12: ...uck or ordering spare parts please quote the truck serial number 9 MODEL MODEL MODEL MODEL NUMBER NUMBER NUMBER NUMBER EXAMPLE EXAMPLE EXAMPLE EXAMPLE EPT EPT EPT EPT 20 20 20 20 20 20 20 20 W W W W A...

Page 13: ...Lowering speed laden 0 052 m s unladen 0 059 m s Maximum gradeability S2 5 min laden 8 unladen 16 Service brake Electromagnetic Service weight Incl battery 535 kg Axle loading laden operator load side...

Page 14: ...ered 85 mm h14 Height of control handle arm in operating position min 825 mm max 1190 mm l1 Overall length 1748 1818 mm l2 Length to face of forks 598 mm b1 Overall width 710 mm s Fork dimensions Thic...

Page 15: ...10...

Page 16: ...as possible and then stop the truck 2 2 2 2 2 2 2 2Using Using Using Using the the the the Truck Truck Truck Truck for for for for the the the the First First First First Time Time Time Time Only oper...

Page 17: ...en below should be observed while the machine is in a stage of 100 hours of operation 1 Must prevent the new battery from over discharging when early used Please charging when remain power less than 2...

Page 18: ...onnel Damage and Faults The supervisor must be immediately informed of any damage or faults to the forklift truck Trucks not safe for operation e g wheel or brake problems must not be used until they...

Page 19: ...s the panels are closed and properly locked Driv Driv Driv Driving ing ing ing in in in in low low low low speed speed speed speed Set the control handle to the travel range s and press the travel swi...

Page 20: ...brake stop Inversion Inversion Inversion Inversion braking braking braking braking You can set the travel switch 13 to the opposite direction when travelling The truck brakes regeneratively until it s...

Page 21: ...uck if people do not leave the hazardous Only carry loads that have been correctly secured and positioned Use suitable precautions to prevent parts of the load from tipping or falling down Damaged loa...

Page 22: ...ck truck securely securely securely securely Press Lower button 3 fully lower the load handler Turn off the key 1 switch and remove the key Draw plug 2 The truck is parked Warning Warning Warning Warn...

Page 23: ...ed Protection Protection Protection Protection against against against against electric electric electric electric shock shock shock shock Battery has high voltage and energy Do not bring short circui...

Page 24: ...rk the truck securely See 3 2 4 Parking the truck securely Page 17 Expose the battery Place the battery plug 2 or the battery cable in such a way that they will not get caught on the truck when the ba...

Page 25: ...battery cell covers must be kept dry and clean The terminals and cable shoes must be clean secure and have a light coating of dielectric grease Batteries with non insulated terminals must be covered w...

Page 26: ...nance 5 2Maintenance 5 2Maintenance 5 2Maintenance Safety Safety Safety Safety Regulations Regulations Regulations Regulations Maintenance Maintenance Maintenance Maintenance personnel personnel perso...

Page 27: ...iring or replacing hydraulic electric or electronic components or assemblies always note the truck specific settings Tyres Tyres Tyres Tyres The quality of tyres affects the stability and performance...

Page 28: ...ons They must be reduced accordingly if the truck is to be used in conditions of extreme dust temperature fluctuations or multiple shifts The following maintenance checklist states the tasks and inter...

Page 29: ...ions are secure grease terminals if necessary Check acid density acid level and battery voltage Travel Check the transmission for noise and leakage Check travel mechanism adjust and lubricate if neces...

Page 30: ...25 5 3 2 5 3 2 5 3 2 5 3 2 Lubrication Lubrication Lubrication Lubrication Schedule Schedule Schedule Schedule...

Page 31: ...cription Used for A HM46 Hydraulic system B Grease Polylube GA352P Lubrication C GL 85W 90 Gear case 5 3 3 5 3 3 5 3 3 5 3 3 Maintenance Maintenance Maintenance Maintenance Instructions Instructions I...

Page 32: ...evel level level level Prepare the truck for maintenance and repairs See 5 3 3 Maintenance Instructions Page26 Remove the front panel See 5 3 3 Maintenance Instructions Page26 Turn the control handle...

Page 33: ...If the truck is to be out of service for more than 6 months further measures must be taken in consultation with the manufacturer s service department 5 4 1Prior 5 4 1Prior 5 4 1Prior 5 4 1Prior to to...

Page 34: ...check in accordance with national regulations EP has a special safety department with trained personnel to carry out such checks The truck must be inspected at least annually refer to national regulat...

Page 35: ...fuse Truck in charge mode Check the battery connector and connect if necessary Set key switch to I Check battery charge charge battery if Necessary Test fuses Interrupt charging Load can not be lifte...