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Digital grease flow detector

Model 800030

Date of issue 

July 2016

Form number 

400101B

Read manual prior to installation or use of 

this product. Keep manual nearby for  

future reference.

Installation and maintenance guide

Summary of Contents for 800030

Page 1: ...grease flow detector Model 800030 Date of issue July 2016 Form number 400101B Read manual prior to installation or use of this product Keep manual nearby for future reference Installation and maintenance guide ...

Page 2: ...ction sign indicates specific safety related instructions or procedures S A F E T Y I N S T R U C T I O N Safety alert symbols identify potential physical injury hazards Obey all safety messages below this symbol to avoid pos sible injury or death Table of contents Explanation of safety signals 2 Safety 3 Introduction 3 Installation 4 Detector disassembly 5 Detector re assembly 6 Service parts kit...

Page 3: ...net turns with the gear a rotating motion of magnetic flux results As the magnet rotates a hall sensor detects the magnet flux motion This motion is processed by an encoder creating and sending a digital signal to an outside controller A blinking LED indicates processed signals Specifications Media Grease grade 0 to 2 Grease ports 1 8 in NPTF Wetted parts Aluminum steel nitrile rubber and nylon Ma...

Page 4: ...ector 4 Attach remaining end of connector cable to controller 5 Test detector by opening grease line to supply grease flow to detector 6 Verify LED is blinking indicating that the flow detector is working properly Notice Electronic controller module is non repairable Replace detector if electronic controller module is found to be damaged or faulty Do not disassemble detector with fluid supplied to...

Page 5: ...g 2 1 4 2 3 2 1 2 4 1 2 1 3 1 1 Detector disassembly 1 Remove head bolts 2 4 and washers 2 3 from cover 2 1 fig 3 2 Remove the detector cover 2 1 and o ring 1 4 3 Remove oval gears 1 2 1 3 4 Clean and inspect all parts Replace any suspect worn or damaged components Wire pin connections 1 Ground 2 Output signal 3 Positive V DC 1 2 3 Fig 1 5 ...

Page 6: ...ase the o ring 1 4 and place it in the detector body 1 1 Fig 4 90 1 4 2 1 7 1 1 1 3 1 2 4 Place cover 2 1 on detector body 1 1 taking care not to damage o ring 1 4 5 Install washers and bolts 2 3 2 4 tightening bolts in a diagonal pattern to 0 73 ft lbf 1 Nm 6 Visually check that the cover assembly 2 1 has been pulled down evenly fig 4 Testing procedure 1 Apply 12 to 30 V DC to pin 1 and 3 of con ...

Page 7: ... magnet 1 1 4 Square o ring 4 1 5 Washer 1 6 8 32 x 75 THD Lock SHC screw 4 2 280136 Cover assembly kit 2 1 Cover assembly 1 2 2 Square o ring 4 2 3 Washer 4 2 4 8 32 x 75 THD Lock SHC screw 31 280137 03 Cable assembly 9 8 ft 3 m 1 41 280137 15 Cable assembly 49 2 ft 15 m 1 51 280137 30 Cable assembly 98 4 ft 30 m 1 61 280137 45 Cable assembly 147 6 ft 45 m 1 1 Must be ordered separately 7 ...

Page 8: ...elow minimum required flow rate Increase input Dirt particles jamming the rotors Remove rotors and remove any dirt and contamination Low viscosity of media Use grease grade 0 to 2 Air in the system Purge air from system The detector is not registering grease output every lubrication cycle Detector miss signal Bad contact between connector and outlet wire connector Replace wire connector Low input ...

Page 9: ...equirements IEC 61326 1 Declaration of conformity according to direc tive 2014 35 EU relating to low voltage Safety evaluation We declare that the model of the Digital grease flow detector in the version supplied by us complies with the provisions of the above mentioned directive Applied harmonized standards in particular EN61010 1 Safety requirements for electri cal equipment for measurement cont...

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Page 12: ...d Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herein PUB LS I4 15881 1 EN R2 July 2016 Form 400101B Warranty The instructions do not contain any information on the warranty This can be found in the...

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