SKF Lincoln 215-M049, Installation Instructions Manual

Page 1: ...Installation Instructions Pump P 215 810 55192 1 Page 1 45 Rev 012 2018 11 30 P 215...

Page 2: ...cuments following Machinery Directive 2006 42 EC Appendix VII Part B were prepared We undertake to send this in electronic form to the respective national authorities upon justifiable request Authoriz...

Page 3: ...2 7 Inspections 9 2 8 Warning label on the pump 9 2 9 Other applicable documents 9 2 10 Sources of hazard 9 2 11 Moving rotating parts 9 2 12 Energies 10 2 13 Lubricants 10 2 14 Existing residual risk...

Page 4: ...Data 19 4 1 Operating temperature 19 4 2 Operating pressure 19 4 3 Installation position 19 4 4 Sound pressure level 19 4 5 Weight 19 4 6 Electrical connection 19 4 7 IP protection classes 19 4 8 Rese...

Page 5: ...the reservoir 30 8 6 Inadvertent filling with incorrect lubricant 31 8 7 Inspections prior to initial commissioning 31 8 8 Activation of the pump 32 9 Standard operation 33 9 1 Daily start up 33 9 2 I...

Page 6: ...warnings Definitely observe the instructions given in the warnings The following warnings are possible Warning stage Effect Probability DANGER Death severe injury imminent WARNING Serious injury poss...

Page 7: ...than less than plus minus AF across flat ESD electrostatic discharge N A not applicable 1 5 Manufacturer and Service addresses Manufacturer Customer Service SKF Lubrication Systems Germany GmbH Heinri...

Page 8: ...mpliance with All indications given in these instructions or stated in the applicable documents Laws and regulations to be complied with by the user 2 4 Foreseeable misuse Any other use and purpose of...

Page 9: ...arget group Operating instructions release provisions by the operator Instructions of the components for set up of the centralized lubrication system Safety data sheet of the lubricant used Where appr...

Page 10: ...ay remain under suspended loads Keep unauthorized people away Secure suspended loads using suitable hoisting equipment e g tapes belts ropes etc Falling of parts due to insufficient fixing to the mach...

Page 11: ...ing torques Use suitable hydraulic screw connections and lines for the stated pressures Check these prior to commissioning for correct connection and damage Contact with the stirring paddles when fill...

Page 12: ...ing methods required Always keep to the order of the indicated assembly and operating steps If there are uncertainties regarding the proper condition or the correct assembly operation ensure clarifica...

Page 13: ...lly balanced according to the balancing system With a direct coupling please ensure that the parts align precisely observe the manufacturer s guidelines Assemble the pump only outside the working area...

Page 14: ...ication system must never be subjected to torsion shearing or bending Check all parts prior to use for contamination and clean if necessary Lubricant lines should be filled with lubricant prior to ins...

Page 15: ...operation of the machine and carry out the measures necessary to ensure safety and health protection 2 23 Provision of necessary information The operator must make the instructions required for the re...

Page 16: ...courses It is recommended that the training courses are attended Please contact SKF Customer Services for information 2 28 Inspection of the delivery The delivery must be inspected for completeness ba...

Page 17: ...machine and forms the basis for the planning of the centralized lubrication system The selection is made by the manufacturer operator of the machine preferably together with the lubricant supplier ba...

Page 18: ...tral lubrication systems e g incompatibility between synthetic lubricants and materials In order to avoid this always use lubricants which have been tested by SKF Please contact the Service Department...

Page 19: ...weight of the empty pump lies between approx 19 kg and approx 35 kg depending on the equipment variation e g number of pump elements reservoir size coupling motor and gear variations The weight of th...

Page 20: ...ousing 14 Nm Filling connection return line 10 Nm Lubricating nipple adapter for lubricating nipple 10 Nm Reservoir to pump housing 25 Nm Ultrasonic sensor to lid 1 5 0 2 Nm If no tightening torques a...

Page 21: ...ed speeds Lubricants Minimum speed Maximum speed Grease 2 5 rpm 20 rpm Oil 2 5 rpm 35 rpm When supplying the pump without motor and gear speeds must be maintained by selecting a suitable motor and gea...

Page 22: ...nal A Switch point low level signal B 4 XYBU approx 65 mm approx 180 mm 8 XYBU approx 65 mm approx 245 mm 10 XYBU approx 65 mm approx 210 mm 30 XYBU approx 65 mm approx 420 mm 100 XYBU approx 220 mm a...

Page 23: ...Installation Instructions Pump P 215 810 55192 1 Page 23 45 Rev 012 2018 11 30...

Page 24: ...rmance factor 0 67 0 69 0 7 0 7 cos Degree of effectivity 61 65 47 43 Type of protection IP 55 IP 55 IP 55 IP 55 Insulation class F F F F Construction size 63 63 63 63 Construction type B14 B14 B14 B1...

Page 25: ...f description of the pump Pump P 215 consists of the following main components 1 Reservoir lid 2 Reservoir with stirring paddle 3 Pump elements 1 15 4 Pump housing 5 Gear 6 Motor DANGER Electric shock...

Page 26: ...is distinguished between the suction phase suction of lubricant out of the reservoir and the pressure phase supply of lubricant into the lubrication line If necessary a sensor determines the reservoir...

Page 27: ...reservoir being full use adequate tool e g screw driver to open a channel up to the catch ring Pull piston about 30 mm out of the pump element Insert pump elements slantwise and hang them straight in...

Page 28: ...rvoir being full Empty the reservoir down below the level of the pump elements Remove closure screw Pull piston about 30 mm out of the pump element Insert pump elements slantwise and hang them straigh...

Page 29: ...an be modified also during operation Loosen counternut 1 In order to adjust the flow rate turn the spindle 2 lower flow rate higher flow rate The measure R states the approximate flow rate R 22 0 mm F...

Page 30: ...he reservoir The ultrasonic sensor must not come into contact with the lubricant The distance between the lubricant and the ultrasonic sensor should total at least 60 mm Filling via the reservoir lid...

Page 31: ...assigned by the operator must inspect certain areas of the central lubrication system prior to initial commissioning Detected defects must be reported without delay to a superior and remedied The repa...

Page 32: ...nd adjusted All parts such as lines cables metering devices etc have been correctly installed and are undamaged Mechanics No loose or missing parts remaining e g pressure relief valves feed lines No d...

Page 33: ...bserve valid operation guidelines provided by the operator DANGER Danger to life Risk of fire and explosion when using inflammable cleaning agents Do not use steam or high pressure cleaners Electrical...

Page 34: ...power lines external control motor circuit breaker Motor runs but pump does not function Possible cause Observation Possible cause Reservoir empty Visual check Refill pump or refill reservoir of filli...

Page 35: ...shaft seal 30x50x7 1 220 12231 4 2 Closure screw M22x1 5 303 19285 1 3 1 Eccentric shaft 1 460 24302 2 3 2 Key A 8x7x32 1 214 12176 3 3 3 Grooved dowel pin D4x10 1 206 12498 3 4 Catch ring assy 1 560...

Page 36: ...1 11 Intermediate bottom for steel reservoir 460 24568 1 12 Hexagonal socket head screw M 5x20C 201 13668 4 13 Retaining ring A25 211 12164 6 20 Drive preassembled with multi range motor s gear 100 1...

Page 37: ...J 35 x 1 5 1 211 12166 6 23 3 Retaining ring A 15 x 1 0 2 211 12164 4 23 4 Angular ball bearing D 15 35 x 15 9 1 250 14003 1 23 5 Feather key A 5 x 5 x 20 1 214 12174 2 23 6 Drive shaft 1 460 24320 1...

Page 38: ...Ratchet wheel assy 1 560 36903 2 22 7 Shaft 1 460 24321 1 22 9 Retaining ring J 30 x 1 2 1 211 12165 2 22 10 Grooved ball bearing D12 x 30 x 8 1 250 14000 3 22 11 O ring 59 x 3 1 219 13045 5 22 12 Bra...

Page 39: ...ase flange motor 380 420 440 480 V 0 18 0 21 KW 1500 1800 rpm 1 245 13913 1 290 500 V 0 18 KW 1500 rpm 1 245 13919 1 21 2 Gasket 60 x 90 x 0 5 1 306 19415 1 21 3 Hexagonal screw M 5 x 16 C 4 200 13017...

Page 40: ...Installation Instructions Pump P 215 810 55192 1 Page 40 45 Rev 012 2018 11 30 13 Dimensional drawings M100 M049 10XN 10YN 30XN 30YN M100 M049 4XN 8XN...

Page 41: ...Installation Instructions Pump P 215 810 55192 1 Page 41 45 Rev 012 2018 11 30 F100 F049 10XN 10YN 30XN 30YN with free shaft end 10XN 10YN 30XN 30YN with oscillating drive...

Page 42: ...Installation Instructions Pump P 215 810 55192 1 Page 42 45 Rev 012 2018 11 30 M 490 10XN 10YN 30XN 30YN with double gear and motor...

Page 43: ...Installation Instructions Pump P 215 810 55192 1 Page 43 45 Rev 012 2018 11 30 M100 M049 100XY...

Page 44: ...voir variations 4 Plastic 4 L L L L L 8 Plastic 8 10 Steel plate 10 30 Steel plate 30 100 Steel plate 100 XY Reservoir for grease and oil N BU Reservoir without filling level monitoring Reservoir with...

Page 45: ...0 55192 1 Page 45 45 Rev 012 2018 11 30 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich Hertz Str 2 8 DE 69190 Walldorf Phone 49 0 6227 33 0 Fax 49 0 6227 33 259 E mail Lubrication g...