SKF Lincoln PowerLuber AC2400 Installation And Maintenance Manual Download

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PowerLuber grease gun

Models AC2400 and AC2440, series “B”

Installation and maintenance guide

Read manual prior to installation or use
of this product. Keep manual nearby for
future reference. Failure to follow
instructions and safety precautions may
result in death or serious injury.

D A N G E R

Date of issue

April 2014

Form number

404575

Section

Page

79C

A &

A HYDRAULIC

800-992-9898

Summary of Contents for Lincoln PowerLuber AC2400

Page 1: ... manual prior to installation or use of this product Keep manual nearby for future reference Failure to follow instructions and safety precautions may result in death or serious injury DANGER Date of issue April 2014 Form number 404575 Section D7 Page 79C A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 2: ... are doing and use common sense when operating a power tool Do not use a power tool while you are tired or un der the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 3 2 Use personal protective equipment Always wear eye protection Protec tive equipment such as dust mask non skid safety shoes hard hat or hearing prot...

Page 3: ... con trolled with the switch is dangerous and must be repaired 4 3 Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preven tive safety measures reduce the risk of starting the power tool accidentally 4 4 Store idle power tools out of the reach of children and do not allow persons unf...

Page 4: ...d This could damage the motor or cause fire Use only accessories that are recom mended for this model Only accessories that are capable of handling 7 000 psi 482 bar should be used Notice Grease cartridges are not included in this product Service Service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may increase the risk of injury Wh...

Page 5: ...rease by number of strokes Simply put your thumb on the stroke coun ter button fig 1 during operation of the tool and count Some Original Equipment Manufacturers OEM s recommend the exact amount of grease to lubricate critical bearings By counting the strokes you will know how much grease has been dispensed to lubricate the bearing Table 2 details the grease output verse number of strokes Output S...

Page 6: ... valve Bulk valve Relief valve discharge hole Relief valve 1230 30 in 762 mm hose 5852 Coupler with cap Power cord 6 ft 1 8 m long High low output sensor Stroke counter 6 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 7: ...ubricant Fig 3 Slowly pull the follower handle back while pushing the grease tube assembly deeper into the lubricant to prevent air pockets from being pulled into the grease tube assembly 4 When the follower rod is fully extended pull it sideways to latch the rod groove into the keyhole slot in the grease tube assembly cap 5 Loosely assemble the pump assembly to the grease tube assembly Release th...

Page 8: ...e trigger in short bursts to operate gun until trapped air is expelled Disengage the follower rod from the follower by rotating the follower handle Push the follower rod into the grease tube assembly 5 If step 2 fails unscrew the grease tube assembly 3 turns from the pump assembly 6 Exert force on the follower handle until lubricant oozes from the grease tube assembly and pump assembly interface 7...

Page 9: ...1 3 4 2 5 6 7 8 9 10 11 12 8 14 15 16 18 19 20 17 13 Fig 5 9 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 10: ...Fig 6 5 22 21 23 24 25 36 35 26 27 28 21 34 33 12 32 29 30 31 10 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 11: ...e tube 286090 17 Rod follower kit 286091 18 Coupler cap kit 286093 19 Coupler 5852 20 Flexible hose 30 in 762 mm with gasket 1230 21 Gear set kit 286286 22 Motor plate kit 286155 23 Spring selector 286113 24 Yoke kit 286107 25 Cover pump kit 286106 26 Plunger kit 286109 27 Seal 271889 28 Seal retainer kit 286335 29 Driver assembly 286285 30 Stud kit 286110 31 Roller kit 286111 32 Housing pump with...

Page 12: ...rease Loss of prime Repeat priming operation Ball check item 34 is not functioning Remove 34 and clean and inspect ball seat area PowerLuber continues to lose prime Air may be trapped in several locations in container after bulk filling Empty grease tube assembly refill and repeat priming instructions Follower may be binding in grease tube assembly Replace grease tube assembly 13 Disassemble greas...

Page 13: ...ment injectors 85771 85781 Lincoln warrants the SL V Injector series to be free from defects in material and work manship for two 2 years following the date of purchase If an injector model single or replacement is determined to be defective by Lincoln in its sole discretion during this warranty period it will be repaired or replaced at Lincoln s discretion without charge Special limited 5 year wa...

Page 14: ...This page left intentionally blank 14 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 15: ...This page left intentionally blank 15 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8 ...

Page 16: ...ptimizing operational and energy efficiency and reducing total cost of ownership These competence areas include bearings and units seals lubrication systems mechatronics and a wide range of services from 3 D computer modelling to cloud based condition monitoring and asset management services SKF s global footprint provides SKF customers with uniform quality standards and worldwide product availabi...

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