SMAR HART FY500, Installation Operation & Maintenance

Page 1: ......

Page 2: ......

Page 3: ...y release of software version 1 SAFETY TERMS To avoid personal injury or property damage WARNING and CAUTION notes must be strictly followed Always follow the standard industry safety practices and ca...

Page 4: ...enance of the equipment Qualified personnel are understood to be the persons familiar with the mounting electrical connection startup and operation of the equipment or other similar apparatus that are...

Page 5: ...L SPECIFICATIONS 3 1 PERFORMANCE SPECIFICATIONS 3 2 PHYSICAL SPECIFICATIONS 3 2 ORDERING CODE 3 3 SECTION 4 LOCAL PROGRAMMING 4 1 LOCAL ADJUSTMENT 4 1 JUMPERS SELECTION 4 2 LOCAL PROGRAMMING TREE 4 3...

Page 6: ...VI TRANSDUCER MODULE 6 5 CONNECTION MODULE 6 5 I P CONVERTER MODULE 6 6 DIAPHRAGM MODULE 6 8 PNEUMATIC MODULE 6 8 FEEDBACK MODULE 6 10 PACKAGE CONTENT 6 10 ACCESSORIES 6 10 EXPLODED VIEW 6 11 SPARE PA...

Page 7: ...s for the electronic housing covers must be correctly placed and the covers must be completely closed by tighten them by hand until you feel the O rings being compressed Do not use tools to tight the...

Page 8: ...his identifies whether the valve is fully open or fully closed when the input is 0 When the input current is removed the FY500 output 1 should drop to zero The following procedures are guidelines to N...

Page 9: ...check to make sure the valve is on the fail safe position The normal performance of the quarter turn rotary actuators is clockwise to close and counterclockwise to open However this may be inverted u...

Page 10: ...It is IN LINE to actuator mounting when the pneumatic connections are in the same direction as the longitudinal drive axis of the actuator or ACROSS to actuator mounting when the pneumatic connection...

Page 11: ...re 1 5 7 Attach the rotary adaptor to the feedback shaft with one M6 x 10 screw as shown in figure 1 5 Tighten until the screw fully enters the part Figure 1 5 Rotary adaptor assembly orientation on a...

Page 12: ...gned This will avoid friction and other mechanical stresses not designed for parts increasing their useful life Figure 1 6 Positioner quarter turn rotary actuator mounting 11 With the actuator at its...

Page 13: ...aditional Method The feedback pin is fixed in the slotted bracket and rides inside the feedback arm WARNING Before starting any assembly or disassembly of the actuator positioner set the electrical su...

Page 14: ...ctuactor stem may not be possible and an mounting adaptor to actuator stem is required This adaptor will be shipped to the customers according to their purchase order 4 The FY500 mounts on linear actu...

Page 15: ...hrough the linkage 6 Refer to figure 1 12 Mount the positioner to the mounting bracket using two M8x1 25 screws two lock washers and two flat washers Figure 1 12 Positioner mounting bracket 7 Position...

Page 16: ...cast yoke with rib surface application using the M8x1 25 screw lock washer and flat washer See figure 1 13 Figure 1 13 Attachment to cast yoke with rib surface For actuators with cast yoke with plane...

Page 17: ...e feedback arm The compensating spring must be positioned such that the feedback pin sits in the central side of the compensating spring s slide area Tighten the hex nuts As shown in figure 1 16 Figur...

Page 18: ...cket WARNING Before starting any assembly or disassembly of the actuator positioner set the electrical supply and pneumatic supply must be removed The actuator line must also be emptied Stay away from...

Page 19: ...sure refer to the appropriate actuator instruction manual WARNING Never exceed maximum supply pressure Injury personnel or damage to the equipment may result Supply pressure to positioner should not e...

Page 20: ...FY500 HART Operation Maintenance and Installation Manual 1 14 Figure 1 18 Pneumatic connections...

Page 21: ...Section 1 Installation 1 15 Dimensional Drawings Figure 1 19 Dimensional drawings...

Page 22: ...llation WARNING In hazardous areas with explosion proof requirements the covers must be tightened with at least 8 turns To avoid the penetration of humidity or corrosive gases tighten the o ring until...

Page 23: ...shielding mesh if exposed needs to be insulated so that it does not come into contact with the power supply terminals for example with heat shrink tube or insulating tape 4 Replace and hand tighten th...

Page 24: ...on wires provided with HART interface to COMM terminals or the and screws terminals in the FY500 terminal block ss shown in figure 1 23 3 After the configuration remove the clip on wires Replace and h...

Page 25: ...the electronic housing more than 270 starting from the fully threaded without disconnecting the electronic circuit from the printed circuit board and from the power supply 1 Loose the rotation lockin...

Page 26: ...housing 1 Loose the cover locking screw and remove the cover as shown in figure 1 21 2 Loosen the four captive display screws and rotates the display to the desire position The arrow molded into the...

Page 27: ...gly following applications as shown in figures 1 28 and 1 29 Figure 1 28 Connecting FY500 to the controller Figure 1 29 Connecting the FY500 to the pressure transmitter WARNING Connect the FY500 to a...

Page 28: ...n be used for split range operation when a single current output from a control system is used to operate two actuator valve assemblies One of the sets will move its entire course between 4 and 12 mA...

Page 29: ...ing metal cable gland and metal blanking plug both with at least IP66 and Ex d certification As the positioner is non ignition capable under normal conditions the statement Seal not Required could be...

Page 30: ...FY500 HART Operation Maintenance and Installation Manual 1 24...

Page 31: ...nd the actual position is processed by internal PID and a corrective current signal is sent to the I P converter module The supply pressure to the FY500 passes through an internal pressure regulator t...

Page 32: ...c housing The Figures 2 3 and 2 4 show the possible configuration indications and monitoring information When powering the FY500 the display shows the FY500 model its firmware version and the communic...

Page 33: ...ATED VARIABLE FIELD UNIT IN PERCENT UNIT AND FUNCTION FIELD INDICATES VALVE POSITION CURRENTLY SHOWN INDICATES CONSTANT OUTPUT MODE ACTIVATED INDICATES ACTUATION ON AUTOMATIC INDICATES ON MANUAL ACTUA...

Page 34: ...FY500 HART Operation Maintenance and Installation Manual 2 4...

Page 35: ...Flow Characterization Linear Equal Percentage Quick Opening 16 point freely configurable table Temperature Limits Operation 40 to 85 C 40 to 185 F Storage 40 to 90 C 40 to 194 F Configuration Through...

Page 36: ...for ACP mounting brackets applications Physical Specifications Electrical Connections 1 2 14 NPT 1 2 14 NPT with 3 4 14 NPT adaptor AISI316 1 2 14 NPT with 3 4 14 BSP adaptor AISI316 1 2 14 NPT with 1...

Page 37: ...Single action 2 Double action COD Indication Gauges 0 Without pressure gauge 1 With 1 pressure gauge Input 2 With 1 pressure gauge Output 1 3 With 2 pressure gauges Input and Output 1 4 With 2 pressur...

Page 38: ...FY500 HART Operation Maintenance and Installation Manual 3 4...

Page 39: ...tion The local adjustment holes are located below the identification plate 1 To access the local adjustment loosen the screw and turn the plate to the side 2 The hole marked with Z allows to move forw...

Page 40: ...on W2 jumper Change the action jumper by setting both jumpers according to Figure 4 2 Local Adjustment W1 Jumper To select ON position the jumper on the LEFT side To select OFF position the jumper on...

Page 41: ...Section 4 Local Programming 4 3 Local Programming Tree Figure 4 3 Local Programming Tree...

Page 42: ...g Typically the FULL SETUP takes 3 to 5 minutes to tune the positioner although tuning FY500 mounted on larger actuators may take longer AUTO SETUP Auto SETUP Select AUTO SETUP to automatically calibr...

Page 43: ...rent source to 20 mA 100 2 Place the magnetic tool in S to confirm After DONE appears on the display the trim will be done DISPLAY Disp It configures which variable will be shown on the display during...

Page 44: ...VERSION End It informs the installed firmware version for example V0 07 and placing the magnetic tool in S exits the local adjustment Restore Factory Settings Restoring the calibration returns the cal...

Page 45: ...ctions that makes it possible to access whatever functionality implemented on it These commands work according to the HART protocol specifications and are grouped as Universal Commands Common Practice...

Page 46: ...related to EQUIPMENT INFORMATION engraved in the factory cannot be modified They are read directly from the circuit memory Monitoring This function allows remote monitoring of positioner variables Th...

Page 47: ...ruction of a special flow characterization curve like linear combinations and equal percentage or other characterizations 7 6 5 Linear Equal Percentage 1 25 1 33 1 50 Equal Percentage Equal Percentage...

Page 48: ...brate the valve travel automatically Auto Setup and Auto Tuning the points of the totally opened or totally closed stroke with higher precision lower and higher position to adjust the opening and clos...

Page 49: ...n verify failures in the final element of control and in the positioner Preventive Maintenance Planned Maintenance consists of a set of procedures and anticipated actions to keep the device functionin...

Page 50: ...ance is 475 ohms Current leakage Excessive moisture in the terminal block can cause current leakage Error occurred during calibration Check instrument status on LCD display Perform calibration NO RESP...

Page 51: ...or messages inform which diagnostics were found through errors and malfunctioning self diagnosis When the configurator is communicating with the positioner the user is informed on any problem found th...

Page 52: ...to the main board Disconnect these cable assemblies from the main board 6 The transducer module has one flat cable which connect the analog board to the main board Disconnect this flat cable from the...

Page 53: ...back signal from the sensor board is routed into the analog board through a cable assembly WARNING Observe precautions for handling electrostatically sensitive devices Removing the Connection Module T...

Page 54: ...acing which regulates the I P output pneumatic signal Figure 6 3 I P Converter Module Current Pressure Disassembling Nozzle Flapper with Coil To disassemble the Nozzle Flapper with Coil perform the fo...

Page 55: ...iction has a small orifice that restricts the flow and air consumption of the air from an internal pressure regulator To check the restriction perform the following steps refer to figure 6 4 1 Remove...

Page 56: ...aned with a non residue cleaner lint free cloth and soft bristle brush 3 When replacing the Diaphragm Module make sure all passages and screw holes are aligned Place the Diaphragm Module on the I P Co...

Page 57: ...to the housing 7 Position the regulator cover leaving approximately 2 mm of the pneumatic housing surface Spool Valve The spool valve will apport supply to the actuator An increase in the loop control...

Page 58: ...x 1 25 hex head screws Remove the Feedback Module 2 Work shaft by hand make sure that the shaft moves freely Replace it if necessary 3 Reinstall the Feedback Module Package Content Verify the package...

Page 59: ...Section 6 Maintenance 6 11 Exploded View Figure 6 6 Exploded View...

Page 60: ...E 6 400 0073 204 0113 A B FEEDBACK MODULE Two M8 hex head screw and lock washer 21 22 and 23 21 and 23 400 1509 NOTE 6 400 1519 A COIL BASE SET Block O ring NOTE 2 Restriction Restriction External O r...

Page 61: ...ation 2 O rings are packaged with 12 units 3 Includes all transducer s spare parts 4 For category A it is recommended to keep in stock 25 parts installed for each set and 50 for category B 5 The press...

Page 62: ...PW Type X Aluminum Copper Free IPW Type X H3 Option Painting P0 Gray Munsell N 6 5 P8 Without Painting 400 1314 8 TYPICAL ORDERING CODE CODE DESCRIPTION 400 0822 Cover with window FY500 Option Materia...

Page 63: ...ting 400 1506 TYPICAL ORDERING CODE CODE DESCRIPTION 400 1505 Pneumatic Module FY500 Option Indication Gauge 0 Without gauge 7 01 gauge Output 1 9 02 gauges Outputs 1 and 2 Option Action of Positioner...

Page 64: ...Aluminum IP Type H1 Stainless Steel IP Type Option Painting P0 Gray Munsell N6 5 P8 Without Painting 400 1508 TYPICAL ORDERING CODE CODE DESCRIPTION 400 1509 Feedback Module FY500 Option Material H0 A...