SMC Networks EX600-DXPD 16 Series, Operation Manual

Page 1: ...No EX OMU1021 A PRODUCT NAME Fieldbus system EtherNet IPTM compatible SI Unit For Ford Motor Company MODEL Series Product Number EX600 SEN5 X16 EX600 ED3 X16 EX600 DXPD X16 EX600 DYPB X16 ...

Page 2: ...l Indication and How to Order 26 Summary of Product parts 26 Mounting and installation 27 Specifications 28 Dimensions 28 Digital input unit Model Indication and How to Order 29 Summary of Product parts 29 Mounting and Installation 30 LED Display 31 Specifications 32 Digital Output unit Model Indication and How to Order 34 Summary of Product parts 34 Mounting and Installation 35 LED Display 36 Spe...

Page 3: ... of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to r...

Page 4: ...lity a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalogue for the particular products 2 Vacuum pads are excluded from this 1 year warra...

Page 5: ...lectric shock Do not operate the product outside of the specifications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Verify the specifications before use Do not operate in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof If using the product in an interlocking c...

Page 6: ...s given below when designing selecting and handling the product The instructions on design and selection installation wiring environment adjustment operation maintenance etc described below must also be followed Product specifications The direct current power supply to combine should be UL1310 Class 2 power supply when conformity to UL is necessary Use the specified voltage Otherwise failure or ma...

Page 7: ...rm proper insulation of wiring Poor insulation interference from another circuit poor insulation between terminals etc can lead to excess voltage or current being applied to the product causing damage Take appropriate measures against noise such as using a noise filter when the Fieldbus system is incorporated into equipment Otherwise noise can cause malfunction Environment Select the proper type o...

Page 8: ...stment and Operation Set the switches by using a sharp pointed screwdriver etc When setting the switch do not touch other unrelated parts This can cause parts damage or malfunction due to a short circuit Perform settings suitable for the operating conditions Incorrect setting can cause operation failure Please refer to the PLC manufacturer s manual etc for details of programming and addresses For ...

Page 9: ...communication and solenoid valve manifold ON OFF output Digital input unit EX600 DXPD X16 For connecting sensors with switch output capability Digital Output unit EX600 DYPB X16 For connecting output device such as solenoid valves lamps buzzers etc End plate EX600 ED3 X16 Connected at EX600 Manifold s D side incorporating the power supply connection Solenoid valve manifold An assembly of solenoid ...

Page 10: ...cessary 1 Connect the unit to the end plate The Digital unit Analogue unit can be connected in any order Tightening torque 1 5 to 1 6Nm 2 Add more units Up to 4 units including the SI unit can be connected to one manifold 3 Connecting the SI unit After connecting the necessary units connect the SI unit Connecting method is the same as above 1 2 ...

Page 11: ...t and the valve manifold Insert the valve plate to the valve plate set groove on the side of SI unit Then tighten it with the valve plate set screws M4 x 6 to fix the plate Tightening torque 0 7 to 0 8 Nm Precautions for handling Please do not connect the unit while the power supply is active It will cause equipment damage Take care not to drop the nuts of Joint bracket Tighten the screws to the s...

Page 12: ...tening torque 0 7 to 0 8 Nm 2 Fix and tighten the end plates at one end of the unit M4 Tightening torque 0 7 to 0 8 Nm Fix the end plate at the valve side while referring to the operation manual of the corresponding valve manifold n Number of connected Units 4 Precautions for handling When joining six or more units fix the middle part of the complete unit with an intermediate reinforcing brace to ...

Page 13: ...orque 0 7 to 0 8 Nm 3 Hook the DIN rail mounting groove to the DIN rail 4 Press the manifold using its side hooked to the DIN rail as a fulcrum until the manifold is locked 5 Fix the manifold by tightening the DIN rail fixing screws of the EX600 ZMA2 M4 x 20 Tightening torque 0 7 to 0 8 Nm The tightening torque at the valve side depends on the valve type Refer to the operation manual of the corres...

Page 14: ...e connector into the unit vertically If they are not aligned the connector cannot be joined properly 3 When the mark B of the connector has been turned 180 degrees 1 2 turn wiring is completed Confirm that the connection is not loose If turned too far it will become hard to remove the connector 1 2 3 Mounting the marker Signal name of the input or output devices and unit address can be written to ...

Page 15: ... Connector BUS OUT Connects the cable for fieldbus outputs M12 5 pin socket SPEEDCON 5 Marker groove Groove to mount a marker 6 Connector PCI Connects the cable of the handheld terminal M12 5 pin socket SPEEDCON 7 Valve plate mounting screw hole Fixes the valve plate 8 Valve plate mounting groove Groove to insert the valve plate into 9 Joint bracket Bracket for joining to adjacent units 10 Unit co...

Page 16: ...ing Connector pin assignment Configuration Pin No Signal name BUS IN BUS OUT 1 TX 2 RX 3 TX 4 RX Precautions for handling Be sure to fit a seal cap on any unused connectors Proper use of the seal cap enables the enclosure to achieve IP67 specification ...

Page 17: ...tightening screw in the reverse order of the above procedure Tightening torque 0 3 to 0 4 Nm Precautions for handling Turn off the power supply whilst setting the switch If there is foreign matter or water droplets around the display cover clean it off before opening the cover When setting the switch do not touch other unrelated parts This can cause parts damage or malfunction due to a short circu...

Page 18: ...witch Sets the output status when the fieldbus has a communication error or is in idling state Settings1 Content 1 OFF Output is OFF default setting ON Holds the output This switch can be enabled and disabled by parameter Precautions for handling Handle the switch with care Excessive force can break the switch 2 to 8 of the Settings1 switch are not used Never turn it ON ...

Page 19: ...Remote Control mode 2 1 The mode to obtain IP address from DHCP server Obtained IP address etc is lost when the power supply is cut 2 The mode to respond to the commands below of BOOTP DHCP Server provided by Rockwell Automation Enable DHCP IP address etc can be obtained from BOOTP DHCP Server If the power is supplied again in this state information including IP address is obtained again Disable D...

Page 20: ... method of IP address by BOOTP DHCP Server When BOOTP DHCP Server starts up the Server scans the devices connected to the network After selecting the MAC address of EX600 IP address is set IP address is set and added to the list ...

Page 21: ...isplays the communication status of the BUS IN side L A OUT Displays the communication status of the BUS OUT side ST M LED LED display Content OFF The power supply for control and input is OFF Green ON Normal operation Green flashing Diagnostic error of I O unit is detected Red flashing Either of the following diagnostic error is detected When diagnostic parameter is enabled Valve ON OFF counter h...

Page 22: ...or control and input is less than 18VDC When diagnostic parameter is enabled PWR V LED LED display Content OFF The power supply voltage for output is less than 18VDC When diagnostic parameter is disabled Green ON The power supply for output is 18VDC or more Red ON The power supply voltage for output is less than 18VDC When diagnostic parameter is enabled ...

Page 23: ...te Green ON The unit is in normal operation Red flashing Diagnostic error is detected Red ON The element in SI unit is broken NS LED LED display Content OFF IP address is not set Green flashing EtherNet IPTM communication is not established Green ON EtherNet IPTM communication is established Red flashing EtherNet IPTM communication is time out Red ON IP address is duplicated ...

Page 24: ... IN side Link Activity 100 Mbps Yellow ON Bus IN side Link No Activity 10 Mbps Yellow flashing Bus IN side Link Activity 10 Mbps OFF Bus OUT side No Link No Activity Green ON Bus OUT side Link No Activity 100 Mbps Green flashing Bus OUT side Link Activity 100 Mbps Yellow ON Bus OUT side Link No Activity 10 Mbps Yellow flashing Bus OUT side Link Activity 10 Mbps ...

Page 25: ...oid valves 32 outputs Applicable valve series Solenoid valve with surge voltage suppressor of 24 VDC and 1 0 W or less manufactured by SMC Output setting during communication fault HOLD CLEAR Force ON Protection Short circuit protection Environment Enclosure IP67 manifold assembly 1 Operating temperature range 10 to 50 o C Storage temperature range 20 to 60 o C Operating humidity range 35 to 85 RH...

Page 26: ... 25 No EX OMU1021 A Dimensions ...

Page 27: ...ector 4pins for power supply Symbol Content 3 7 8 inch Connector Applicable pulse test Summary of Product parts 1 2 3 4 2 No Description Function 1 Power connector Supplies power for each unit and input output device 2 Fixing hole for direct mounting Holes used for direct mounting 3 DIN rail fixing hole Holes used to fix DIN rail 4 FE terminal FE terminal to grounding ...

Page 28: ...Power supply for control and input Supplying power for control of each unit s power supply for control and also for device connected to input port of Digital and Analogue unit Power supply for output Supplying power for equipment connected to output port of Digital and Analogue unit and also power supply for solenoid valve manifold Precautions for handling Be sure to fit a seal cap on any unused c...

Page 29: ...Operating humidity range 35 to 85 RH no condensation Withstand voltage 500 VAC for 1 minute between external terminals and FE Insulation resistance 500 VDC 10 M or more between external terminals and FE Vibration resistance 10 to 57 Hz constant amplitude 0 75 mm p p 57 to 150 Hz constant acceleration 49 m s2 for 2 hours in each direction X Y and Z respectively De energized Impact resistance 147 m ...

Page 30: ...puts M12 connector 5pins Symbol Description P PNP Summary of Product parts No Description Function 1 Status display LED Displays the status of the unit 2 Connector Input Connector for input device 3 Marker groove Groove to mount a marker 4 Joint bracket Bracket for joining to adjacent units 5 Unit connector Plug Transmits signals and power supplies to adjacent units ...

Page 31: ...r Signal name 1 24 V Control and input 2 Input 2 3 0 V Control and input 4 Input 1 5 FE An M12 connector 4 pin can also be connected Circuit diagram Precautions for handling Be sure to fit a seal cap on any unused connectors Proper use of the seal cap enables the enclosure to achieve IP67 specification ...

Page 32: ...cked as follows Display Content OFF The power supply for control and input or the input device is OFF Green LED is ON The input device is ON Red LEDs are ON The power supply of either input device of adjoined up and down LED has a short circuit Red LED is flashing The input device ON OFF count has exceeded the set value ...

Page 33: ... or less Environment Enclosure IP67 With manifold assembled 2 Operating temperature range 10 to 50 o C Storage temperature range 20 to 60 o C Operating humidity range 35 to 85 RH No condensation Withstand voltage 500 VAC for 1 minute between external terminals and FE Insulation resistance 500 VDC 10 MΩ or more between external terminals and FE Vibration resistance 10 to 57 Hz constant amplitude 0 ...

Page 34: ...put data assignment is as shown below Input signal assignment EX600 DXPD X16 Connector number 0 1 2 3 4 5 6 7 Connector position Input signal Pin 2 Input 1 Input 3 Input 5 Input 7 Input 9 Input 11 Input 13 Input 15 Pin 4 Input 0 Input 2 Input 4 Input 6 Input 8 Input 10 Input 12 Input 14 Dimensions ...

Page 35: ...2 connector 5pins Symbol Description P PNP Summary of Product parts EX600 DYPB X16 No Description Function 1 Status display LED Displays the status of the unit 2 Connector Output Connector for output device 3 Marker groove Groove to mount a marker 4 Joint bracket Bracket for joining to adjacent units 5 Unit connector Plug Transmits signals and power supplies to adjacent units ...

Page 36: ...2 connector 4 pin can also be connected Circuit diagram Precautions for handling Be sure to fit a seal cap on any unused connectors Proper use of the seal cap enables the enclosure to achieve IP67 specification Note the following points when using the open circuit detection This function detects open circuit only when the output is OFF Therefore if output is turned ON open circuit can not be detec...

Page 37: ...and input or the output device is OFF Green LED is ON The output device is ON Red LED is ON The output device has a short circuit Red LED is flashing Either of the following conditions The output device ON OFF count has exceeded the set value The output device is open circuit Refer to troubleshooting SI unit Operation Manual of protocol used for the further details of countermeasures ...

Page 38: ...e range 10 to 50 o C Max surrounding air temperature rating 50 o C 3 Storage temperature range 20 to 60 o C Operating humidity range 35 to 85 RH No condensation Withstand voltage 500 VAC for 1 minute between external terminals and FE Insulation resistance 500 VDC 10 MΩ or more between external terminals and FE Vibration resistance 10 to 57 Hz constant amplitude 0 75 mm p p 57 to 150 Hz constant ac...

Page 39: ...connector position and the output data assignment is as shown below Output signal assignment EX600 DYPB X16 Connector number 0 1 2 3 Connector position Output signal Pin 2 Output 1 Output 3 Output 5 Output 7 Pin 4 Output 0 Output 2 Output 4 Output 6 Dimensions EX600 DY B ...

Page 40: ...iring Connect properly if the connection is loose Seal cap Tighten properly if the connection is loose Thread for mounting and installation If the thread is loose re tighten it to the specified torque Connection cables If the cable is broken or any other abnormality is confirmed by appearance replace the cable with a new one Supply source voltage Check if source voltage within the specification ra...

Page 41: ...channel 2 Short Circuit Detection Generates error when the short circuit of the valve is detected Enable Generates an error Unit Disable Does not generate an error 3 Restart after short circuit Restore the setting of short circuit detection error after the valve short circuit is cleared Auto Error is automatically cleared when the short circuit is fixed Unit Manual Even when the short circuit is f...

Page 42: ...l 1 to 65000 4 Channel Disable Does not generate an error 7 Valve ON OFF counter clear Clears the valve ON OFF counter to 0 1 This function is valid only when Hold Clear priority of the SI unit parameter is set to Via software 2 Some PLC does not support an idle mode 3 The count is memorized every hour When the power supply is turned on again counting starts from the last value memorized 4 Times f...

Page 43: ... inrush current 3 Input filtering time Sets the time to ignore the input signal change 0 1 ms Selects the time for filtering 1 0 ms Unit 1 0 ms 10 ms 20 ms 4 Input extension time Sets the time to hold the input signal 1 0ms Selects the time to hold the input signal 15 ms Unit 15 ms 100 ms 200 ms 5 Input ON OFF counter Generates error when the operation count exceeds the set value 1 Enable Generate...

Page 44: ...ault 2 Sets output when communication error is occurred Clear Turn off the output Channel Hold Hold the output ForceON Turn on the output forcefully 5 Output setting during communication idling 2 3 Sets output during communication idling Clear Turn off the output Channel Hold Hold the output ForceON Turn on the output forcefully 6 Output ON OFF counter Generates error when the operation count exce...

Page 45: ...PD X16 Digital input unit 2byte input DYPB X16 Digital output unit 1 byte output DYPB X16 Digital output unit 1 byte output SEN5 X16 SI unit 4 byte output Valve Input data Digital Input Unit Unit 0 EX600 DXPD X16 2byte Digital Input Unit Unit 1 EX600 DXPD X16 2byte Output data SI Unit Unit4 EX600 SEN5 X16 4byte Digital Output Unit Unit2 EX600 DYPB X16 1byte Digital Output Unit Unit3 EX600 DYPB X16...

Page 46: ...is less than approx 18VDC 2 Byte 1 Bit 1 is ON Power supply voltage for control and input is less than approx 18VDC Output map 12bytes fixed Assembly instance 102 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Reserved Byte 1 Reserved Byte 2 Unit4 Coil7 Unit4 Coil6 Unit4 Coil5 Unit4 Coil4 Unit4 Coil3 Unit4 Coil2 Unit4 Coil1 Unit4 Coil0 Byte 3 Unit4 Coil15 Unit4 Coil14 Unit4 Coil13 Unit4 Co...

Page 47: ... Connect SI unit shall utilize Configuration Byte 9 Bit 0 as a single value to manipulate the Quick Connect configuration Byte 9 Bit 0 Options 1 A value of 0 shall return the SI unit to Normal mode Bus IN port Bus OUT port QuickConnectTM setting Auto negotiation Auto negotiation Disable If SI unit fail Auto Negotiation Bus IN port should default to 100 Full Duplex Auto MDIX Bus OUT port should def...

Page 48: ... configure EDS file ex600_sen5_x16_v11 eds Icon ex600_1 ico Setting using RSLogix5000TM When connecting EX600 series use RSLogix5000TM software by Rockwell Automation Refer to the manual of RSLogix5000TM for a detailed manner of operation The screen data shown here is the English version of RSLogix5000TM Select EtherNet IPTM module in I O Configuration folder Select New Module ...

Page 49: ... 48 No EX OMU1021 A Select Module window is displayed Select ETHERNET MODULE Generic Ethernet Module and click on OK ...

Page 50: ...ddress which is set in SI unit 4 Assembly Instance Set as below Description Decimal Common Format Data INT Data SINT Input 101 101 Output 102 102 Configuration Note 103 103 Note Configuration other than 103 is possible when Configuration Assembly is not used 5 Size Set as below Description Decimal Common Format Data INT Data SINT Input 4 word 8 byte Output 6 word 12 byte Configuration 8 word 16 by...

Page 51: ...x Windows 8 1 Open a web browser on the PC 2 Type the IP address of EX600 SEN5 X16 Ex http 136 129 2 12 3 The EX600 webpage should load after several seconds Note This software operates correctly using Internet Explorer 6 to 11 If the functions do not operate correctly with Internet Explorer 10 or later versions then use Internet Explorer in compatibility mode Note Connect one SI unit to one PC De...

Page 52: ... 51 No EX OMU1021 A 4 When Login is selected after inputting Password the screen below is displayed Press the Next button Caution The parameter setting is available with Admin mode only ...

Page 53: ...s screen will be the TOP screen No 0 No 1 No 2 No 3 End plate DX D DX D DX D SEN Caution The screen above shows the case when the unit is connected as shown below When the Password is changed and Error Log is cleared click here When selecting the Unit Name I O monitor screen is displayed Click here to logout ...

Page 54: ...n unit diagnostics is generated the diagnostic information is displayed on the SYSTEM CONFIGURATION STATUS screen The unit which requires a diagnostics can be specified When selecting LOG the error log information is displayed ...

Page 55: ...ONFIGURATION STATUS screen the I O MONITOR screen is displayed EX600 DX D Select here when selecting the channel to be displayed ON OFF information can be monitored for each channel Channels which require diagnostic and detailed diagnostic information are displayed ...

Page 56: ... 55 No EX OMU1021 A 8 Select the UNIT PARAMETER tab to display the UNIT PARAMETER screen EX600 DX D When the SET button is selected after changing the set value the parameter will be changed ...

Page 57: ... 56 No EX OMU1021 A 9 Select the CHANNEL PARAMETER tab to display the CHANNEL PARAMETER screen EX600 DX D When the SET button is selected after changing the set value the parameter will be changed ...

Page 58: ...A 10 Select the FORCE MODE tab to display the FORCE MODE screen EX600 DX D Select the ON button to turn this ON When it is confirmed that there are no abnormalities with the unit after turning it ON select the OK button ...

Page 59: ...lect Admin Manager and select Change Password Caution Do not logout using the x button shown at the upper right of the screen This can cause a malfunction Input the old password first and the new password twice and select Store to change the password ...

Page 60: ...rew M4 x 6 2 pcs Round head screw M3 x 8 4 pcs 2 End plate bracket EX600 ZMA2 Enclosed parts Round head screw M4 x 20 1 pc P tight screw 4 x 14 2 pcs EX600 ZMA3 Specified for SY series Enclosed parts Round head screw M4x20 with washer 1 pc P tight screw 4 x 14 2 pcs 3 Intermediate support bracket EX600 ZMB1 For direct mounting Enclosed parts Round head screw M4 x 5 2 pcs EX600 ZMB2 For DIN rail mo...

Page 61: ...traight 5 m SPEEDCON compatible EX9 AC010EN PSRJ Cable with M12 connector D code RJ45 Plug Straight 1 m EX9 AC020EN PSRJ Cable with M12 connector D code RJ45 Plug Straight 2 m EX9 AC030EN PSRJ Cable with M12 connector D code RJ45 Plug Straight 3 m EX9 AC050EN PSRJ Cable with M12 connector D code RJ45 Plug Straight 5 m EX9 AC100EN PSRJ Cable with M12 connector D code RJ45 Plug Straight 10 m ...

Page 62: ... Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer EtherNet IP is a trademark of ODVA The descriptions of products shown in this document may be used by the other companies as their trademarks 2017 SMC Corporation All Rights Reserved ...