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“An energy revolution where your comfort costs less”

Relax In comfort with SolAir World’s Tri-System suppling Cooling 
in Summer, Heating in Winter and Hot Water all year long... 

 

SAWE-20-270      

(20 Tubes)  

SAWE-25-270      

(25 Tubes)

SAWE-220-270    

(2 x 2.0mt panel)

SAWE-225-270    

(2 x 2.5mt panel)

INSTALLATION AND OPERATION INSTRUCTION MANUAL
FOR THERMAL BOOSTED HOT WATER SYSTEMS:

Summary of Contents for SAWE-20-270

Page 1: ...ir World s Tri System suppling Cooling in Summer Heating in Winter and Hot Water all year long SAWE 20 270 20 Tubes SAWE 25 270 25 Tubes SAWE 220 270 2 x 2 0mt panel SAWE 225 270 2 x 2 5mt panel INSTA...

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Page 3: ...QN 7DQN QVWDOODWLRQ 5HTXLUHPHQWV 3DQHO QVWDOODWLRQ 7XEH QVWDOODWLRQ RQWUROOHU XQFWLRQ DQG HIDXOW RQWUROOHU 6HWWLQJ RQWUROOHU DVLF 2SHUDWLRQQ 3 Operating Instructions DUUDQW QVWDOODWLRQ HFODWDUDWLRQ 3D...

Page 4: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 3 Section 1 General Information...

Page 5: ...V WKURXJK D FRLO LQVLGH WKH WDQN DFWLQJ OLNH D KHDWHU HOHPHQW LQ D NHWWOH KHQ WKH DLU FRQGLWLRQHU LV RSHUDWLQJ LW ZLOO KHDW WKH ZDWHU IRU IUHH _______________________ 3DJH _________________ SAWE 20 27...

Page 6: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 1 2 Pump Specifications GRUNDFOS SMALL UP COMPOSITE PROGRAMME __________________...

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Page 8: ...only CIL2S x Central heating water regarding VDI 2035 e g with normal additives as antifreeze glycol corrosion inhibitor or cleaning agents Maximum volume of added glycol 40 The kinematic viscosity of...

Page 9: ...RU WHUPLQDO ER Temperature Time Profie for PA6 6 30 GF 7KH WHPSHUDWXUH WLPH SURILOH LQ KHDWLQJ DSSOLFDWLRQV GXULQJ RSHUDWLRQ ZLOO EH DFFRUGLQJ WR WKH IROORZLQJ FKDUW Expected Lifetime of Pumps with ho...

Page 10: ...3DJH _______________________...

Page 11: ...allation Guide Tri System _______________________ 3DJH 1 3 System Components Inner Cylinder 270 litre Tank QRGH RW DWHU 2XWOHW 6HQVRU RLO QOHW RLO 2XWOHW 735 9DOYH 6RODU 5HWXUQ 6RODU ORZ ROG DWHU QOHW...

Page 12: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 1 3 System Components 270 litre cylinder __________________...

Page 13: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 1 3 System Components 200 litre Inner Cylinder __________________...

Page 14: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 1 3 System Components 200 litre Cylinder __________________...

Page 15: ...Operating Instructions and Installation Guide Tri System _______________________ 1 4 System Overview OHPHQW QVWDOODWLRQ VHH 3DJH 52 RQWUROOHU QVWDOODWLRQ VHH 3DJH 45 _______________ 3DJH...

Page 16: ...Operating Instructions and Installation Guide Ducted System _______________________ 3DJH Section 2 Installation Guide...

Page 17: ...cap 6 Frost protection valve 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 2 Solar collector 4 Solar collector return pipe 6 Solar collector flow pipe 8 Pump 10 Indoor unit 2 1 _______________________ Page 16 Syst...

Page 18: ...stallation Guide Tri System Page 2 1 Installation __________________ Overview Note This is an overview concept diagram of the tube system and may feature different fittings than actually supplied with...

Page 19: ...o the hot water outlet RW ZDWHU RXWOHW ROG ZDWHU LQOHW Installer s Guide XOO DQG GHWDLOHG LQVWDOODWLRQ LQVWUXFWLRQV DUH LQ WKH QVWDOOHU V XLGH LQFOXGHG LQVLGH WKH ZDWHU KHDWHU V FDUWRQ 7KH ZDWHU KHDWH...

Page 20: ...ZLWK WKH ZDWHU KHDWHU 7KH YDOYH UDWLQJ LV All Models 1000kPa 7KH 375 YDOYH PXVW EH LQVWDOOHG GLUHFWO LQWR WKH WRS VRFNHW PDUNHG 5 9 9 7KH GUDLQ OLQH IURP WKLV YDOYH PXVW UXQ LQ D FRQWLQXRXVO GRZQZDUG...

Page 21: ...HPRYHG 7KH ZDWHU KHDWHU PXVW QRW EH RSHUDWHG XQOHVV ERWK RI WKHVH GHYLFHV DUH ILWWHG DQG LQ ZRUNLQJ RUGHU 7KH HOHPHQW FRYHU VKRXOG EH UHPRYHG RQO E D TXDOLILHG HOHFWULFLDQ HOHFWULFDO SRZHU VXSSO PXVW...

Page 22: ...7RWDO LVVROYHG 6ROLGV 7 6 SSP LV UHFRPPHQGHG DQRGH UHSODFHPHQW VKRXOG EH DW HDUV I WKH 7RWDO LVVROYHG 6ROLGV 7 6 SSP LV WKHQ UHSODFHPHQW VKRXOG EH DW HDUV GURJHQ JDV ZDUQLQJ 7KH VWRUDJH WDQN LV ILWWH...

Page 23: ...se s removed 2 Close the cold water mains supply stop cock 3 Open a hot tap to relieve pressure 4 Open a hose or pipe connect to the drain connection of the storage tank allow the discharge of hot wat...

Page 24: ...ESJCCMFT DPOUJOVPVTMZ USZ FBTJOH UIF WBMWF HFBS GPS B GFX TFDPOET BT EFTDSJCFE BCPWF 5IJT NBZ EJTMPEHF BOZ GPSFJHO NBUUFS BOE BMMFWJBUF UIF QSPCMFN G UIF WBMWF EJTDIBSHFT BU IJHI GMPXT FTQFDJBMMZ BU...

Page 25: ...vent valve 3LSHV PXVW KDYH QR KLJK SRLQWV WKDW DOORZ DLU WR EH WUDSSHG 1R SLSHV FDQ EH KLJKHU WKDQ WKH DLU EOHHG YDOYH collectors to the water storage tank have a minimum of 5 continuous fall pipes ha...

Page 26: ...WKH KRPH RZQHU V GLVFUHWLRQ LQ UDQJH QRW UHTXLUHG QRUWK RI 7URSLF RI DSULFRUQ 7UXH 1RUWK PP RU JUHDWHU LI URRI DOORZV HWZHHQ DQG Collector Inclination Guide Collectors Important Points t pressurized...

Page 27: ...rallel with the gutter PP RU JUHDWHU PP RU JUHDWHU For Tiled Roofs Only t Carefully remove a roof tile and locate the nearest roof truss t stainless steel collector strap to the mounting rail t Shape...

Page 28: ...use multi grips or similar tool as you Ensure you use the correct size spanner tight as possible on the barrel coming loose QVXUH WKH EUDVV FRQHWLWH FRPSUHVVLRQ ILWWLQJ LV LQVWDOOHG LQ WKH FRUUHFW GL...

Page 29: ...ove in the collectors It is critical that the header pipe is centred to provide about 40mm of tube on both sides of the collector a PP a PP 4 Way Union assembly t Using correct plumbing methods instal...

Page 30: ...e t If system is to be installed in the frost proven area you must install an anti frost valve t However TWO anti frost valves must be installed if you live in alpine areas or areas subject to extreme...

Page 31: ...USURRI IODVKLQJ 5RRI SHQHWUDWLRQ PXVW EH RQ KLJK VLGH RI WLOH Temperature Sensor t Insert the end of the collector temperature sensor supplied in collector rail kit into the sensor dry well t The sens...

Page 32: ...h 1 AS NZS 3500 4 National Plumbing and Drainage Part 4 Heated water VHUYLFHV 2 AS NZS 3000 Electrical installation 3 Local plumbing regulations ImportanW components of the system There are five main...

Page 33: ...a high mountain which level is very higher than the sea level then the water s boiling point will less than 100 oC water will boil such as at 60 oC The high level the lower boiling point so it is why...

Page 34: ...e surface of the heaW pipe condenser which can increase the heat pipe s energy transfer performance HDW SLSH VRODU FROOHFWRU ZRUNLQJ WKHRU Vacuum tube absorb solar energy and transfer to heat pipe via...

Page 35: ...gy efficiency 68 1 ambient temperature 40 60 volume of the fluid L 1 16 1 7 empty weight kg 71 105 loading qty 20 40 40HQ 92 184 235 62 124 155 MANIFOLD outer material aluminum alloy insulation PUF Ro...

Page 36: ...most important for you is to open the vacuum tube carton s which contain both vacuum tubes and heat pipes combined Check to make sure the vacuum tubes are all intact and the bottom of each tube is st...

Page 37: ...2 pm face the collectors in a North Easterly direction If the bulk of hot water consumption occurs after 2 pm face the collectors in a North Westerly direction Orientation Angle of Collectors The incl...

Page 38: ...for 10 and 15 tubes 3 pcs for 20 25 and 30 tubes Horizontal bar 3pcs Vacuum tube 15pcs carton Anti dust circle Same as tube quantity Nut Optional sloping roof mounting kits 4pcs collector Optional sl...

Page 39: ...k 1pcs Optional silicon grease 1pcs collector Front leg 2pcs for 10 and 15 tubes 3 pcs for 20 25 and 30 tubes Horizontal bar 3pcs Vacuum tube 15pcs carton Anti dust circle Same as tube quantity Nut Si...

Page 40: ...Operating Instructions and Installation Guide Tri System Page 2 7XEH QVWDOODWLRQ 6RODU FROOHFWRU IRU VORSLQJ URRI LQVWDOODWLRQ _______________________...

Page 41: ...Operating Instructions and Installation Guide Tri System Page 40 2 7XEH QVWDOODWLRQ 6RODU FROOHFWRU VORSLQJ URRI PRXQWLQJ _______________________...

Page 42: ...Operating Instructions and Installation Guide Tri System Page 4 2 7XEH QVWDOODWLRQ Solar collector for flat roof installation _______________________...

Page 43: ...3UHVVXUH GURS a For open loop systems the normal operating pressure should be less than 500kpa 72 5psi via use of a pressure limiting pressure reduction valve on the mains cold supply line b For clos...

Page 44: ...lleviate the problem If the valve discharges at high flows especially at night it may be as a result of the water pressure exceeding the design pressure of the water heater Ask your installer to fit a...

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Page 46: ...DEOH ZKHQ WKH URRI WHPSHUDWXUH IDOOV EHORZ D SUHGHWHUPLQHG ILJXUH VPDOO DPRXQW RI ZDWHU LV FLUFXODWHG WR WKH URRI DQG HIIHFWLYHO SUHYHQWV IURVW GDPDJH PDQXDO SXPS RSHUDWLRQ LV IHDWXUHG WR DOORZ XVHU W...

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Page 48: ...nstallation Guide Tri System _______________________ 3DJH 2 0RXQW FRQWUROO ER WR WKH WDQN E IL LQJ EDVH SODWH WR WKH WDQN ZLWK VHOIWDSSLQJ VFUHZV 6FUHZ ROHV 6FUHZ ROHV 6OLGH FRQWUROO ER RQWR WKH EDVH...

Page 49: ...uide Tri System _______________________ 3DJH 2 Controller Installation 6LW SXPS LQWR FUDGHO RQ EDFNLQJ SODWH DQG FRQQHFW SRZHU VRFNHW IURP FRQWURO ER L FRYHU RQ 7KUHDG FRQWURO ER SRZHU FRUG IURP KHUH...

Page 50: ...LPXP SURWHFWLRQ Top Out Temp R Top Out ResetTemp R x Anti freeze protection Q IURVW FRQGLWLRQV WKH ULVHUV LQ IODW SODWH FROOHFWRU RU KHDW H FKDQJHUV LQ HYDFXDWHG WXEH FROOHFWRU PD IUHH H DQG FDXVH GDP...

Page 51: ...WXUHV DV EHORZ SUHVVLQJ 0DQXDO SXPS EXWWRQ WKH FRQWUROOHU FDQ EH VZLWFKHG LQWR PDQXDO PRGH 2WKHU EXWWRQV DUH RQO XVHG GXULQJ SURJUDP PRGH ZKLFK UHTXLUHV DQ H FHVV FRGH IURP DXWKRUL HG SHUVRQQHO XULQJ...

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Page 55: ...Operating Instructions and Installation Guide 7UL System _______________________ 3DJH 54 Installation Operating Manual for SolAir World s Thermal Air Conditioner can be found in Head Unit carton...

Page 56: ...Operating Instructions and Installation Guide Tri System _______________________ 3DJH 55 Section 3 Warranty Information...

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Page 60: ...Operating Instructions and Installation Guide Tri System 3DJH 59 NOTES _______ _______________________...

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