SOLE SE578SA, Service Manual

Page 1: ...r Console Cover R Pedal Console Mast Cover L Pedal Side Case R Handle Bar Cover F R Connecting Arm Cover L R M Stabilizer Cover Incline Cover Round Disk Slide Wheel Cover Rear Bar Cove Pedal Arm Cover...

Page 2: ...Holder Assembly L Connecting Arm Console Mast L Swing Arm R Swing Arm Main Frame Rail Base Assembly R Pedal Arm Idler Wheel Assembly Drive Pulley Rear Rail Assembly R Connecting Arm Bushing Housing C...

Page 3: ...r Wheel Assembly 8 Flywheel 9 Bushing Housing 10 Slide Wheels 11 Incline Motor II Troubleshooting 1 Console Assembly 2 Side Cases and Round Disk 3 Flywheel 4 Drive Belt 5 Swing Arms 6 Bushing Housing...

Page 4: ...hown in figures 1 2 and 3 2 Use Phillips head screw driver to release four M5x10mm Phillips head screws and disconnect Computer cable Handle Resistance Wire Handle Incline wire and Handpulse Cable to...

Page 5: ...ease 5 16 x1 1 4 hex head bolt 5 16 x 20 x 1 5T flat washer and 5 16 x 7T nut which secure the Fish Eye bearing as shown in figure 2 3 Use 12 mm wrench to release 5 16 x 15m m hex head bolt and 5 16 x...

Page 6: ...Phillips head screwdriver to release 4pcs of M5x10mm Phullips head screws as shown in figure 5 6 Then take apart the plastic bushing 14x 10 and pull out the shaft Use plastic hammer if necessary and s...

Page 7: ...8 Release 4 M5x10mm Phillips head screws to take the pedal apart as shown in figures 10 and 11 9 Reverse above steps to resume all parts Remember to return the latch spring and resume adjustable peda...

Page 8: ...as shown in figure 1 3 Use M8 and 14mm wrenches to release 3 8 x 2 1 4 socket head cap screw 2pcs of 3 8 19 1 5T flat washers and 3 8 x 11T Nylon nut and take apart Pedal Arm Assembly as shown in fig...

Page 9: ...1 3 Use Phillips head screwdriver to release 7pcs of 4x19 self tapping screws and 3pcs of 5x16 x 3 tapping screws to take Right Side Case apart as shown in figures 2 and 3 4 To take the Left Side Case...

Page 10: ...n frame and use 4x15self tapping screw with 1 4 x19 flat washer to hold it not too tight temporarily then tighten with 3pcs of 5x16 tapping screws make sure Side Case matches with Round Disk Tighten 4...

Page 11: ...se 12 mm wrench to release 5 16 x 15m m hex head bolt with 5 16 x 35 x 1 5T flat washer and then use M6 and 13mm wrenches to release M8x40 socket head cap screws with M8x6 3T nuts so that the both the...

Page 12: ...ith square hole and put 7x7x25L Woodruff Key in the hole and tighten M8x40 socket head cap screw together with two M8x6 3T nuts until it reaches 500 Kg cm Return and tighten 5 16 x 15m m hex head bolt...

Page 13: ...sen M8 x 9T nut on M8x170mm J bolt and on Idler Wheel and another M8 x 7T nut and the Belt can thus be released as shown in figures 1 2 and 3 3 To resume return the Belt on the Drive Pulley and Flywhe...

Page 14: ...flat washer until J bolt is released Use the same wrench to release M8 x 20 carriage bolt which secures Idler Wheel Assembly together with 5 16 x 20 x 1 5T flat washer and M8 x 7T nut to take Idler Wh...

Page 15: ...h Side Covers Cross Bar the Belt and Idler Wheel Assembly 2 Plug in the power and adjust the resistance to level 20 and release the steel cable as shown in figures 1 and 2 3 Use 15 mm wrench to releas...

Page 16: ...ts 6 Return the steel cable onto the Flywheel with 45 degree and then return the Idler Wheel Assembly as shown in figure 5 7 Turn the Drive Pulley and check if the belt is secured Adjust both 3 8 UNF2...

Page 17: ...head bolt with 5 16 x 35 x 1 5T flat washer and the Bushing Housing can be released as shown in figure 1 3 To resume be sure that 25 wave washer is returned onto the shaft then return the Bushing Hous...

Page 18: ...o take off Slide Wheel Cover as shown in figure 1 2 Use C ring Pliers to release 17 C ring and the Sliding Wheels can be released as shown in figure 2 and 3 3 To resume apply some lubricant on the whe...

Page 19: ...head screw driver to release M5x15mm Phillips head screws which secure Rear Bar Case Inclinable Rail Cover and Incline Cover as shown in figures 1 2 3 3 Use two 14mm wrenches to release 3 8 x2 1 2 He...

Page 20: ...ex Head Bolts 3 8 x19x1 5T Flat Washers and 3 8 x7T Nyloc Nuts which secure Incline Motor and Incline Device as shown in figure 6 5 Use Phillips head screw driver to release 5x16 Tapping Screw and the...

Page 21: ...Assembly and take apart Rail Assembly as shown in figure 9 7 Release M5x15mm Phillips Head Screw which secure aluminum rail to take the rail apart if necessary as shown in figure 10 8 Use Phillips he...

Page 22: ...s plug in properly and AC breaker is not activated as shown in figure 1 3 Make sure that all connectors including cables for the console and AC power are connected properly Disassemble the console to...

Page 23: ...ulley which causes rubbing noises then taking apart of both Side Cases if necessary Refer to procedure 4 3 If the Drive Pulley swings and causes rubbing noises then take apart both Side Cases and Roun...

Page 24: ...le is not adjusted correctly or not assembled properly that causes shifting Follow the procedures to release the Flywheel and cable to make adjustment as shown in figure 1 2 If the Flywheel is making...

Page 25: ...ive Pulley and Flywheel Then revolve the Drive Pulley with speed between 100 and 120 RPM and stop abruptly to see if there is anything abnormal Resume the unit if there is nothing wrong as shown in fi...

Page 26: ...or moving smoothly of the Handlebar so that a small amount of play is normal However as time lasts there might be noises which are caused by parts wearing out Applying some grease on 17x 276L shaft on...

Page 27: ...hing Housing is rare However a few units might have noise problem as time lasts Applying some grease on 25 x 111 5 L shaft on Cross Bar Assembly as shown in figure 1 may be helpful for solving this pr...

Page 28: ...y important to lubricate each moving parts and joints with high viscosity lubricant as shown in figures 1 and 2 2 There are many factors which affect the feeling of smoothness The most important key p...

Page 29: ...v Procedures 3 Both Handlebars should connect properly with their corresponding connecting Arm and Sliding wheels should have real circle without slippage 4 During maintenance start from sliding wheel...

Page 30: ...rts 8 Incline Motor and the Controller Rev Procedures 1 If the motor fails make sure that all cables are properly connected as shown in figures 1 and 2 Check if there is any sign of damages of control...

Page 31: ...m Chain Cover rubbing Crank Round Disk Cover Bushing Housing and Cross Bar Belt and Drive Pulley Idler Wheel Assembly Handlebar and Mast shaft Flywheel and Cable to Sliding Wheels and Rail Assembly ev...

Page 32: ...ular to M12x P1 75 bolt as shown in figure 1 3 Bushing Housing 3 8 x 2 1 4 socket head cap screw must be firmly tightened with 3 8 x 11T nut 4 Cross Bar M8x40m msocket head cap screw on the Cross Bar...

Page 33: ...ghten all screws and check for installation faults or worn out of parts when time lasts Like a wobble pedal is usually caused by carriage bolt not installed properly If the unit wobbles adjust the scr...

Page 34: ...ness Rev Procedures 1 Check tightness of screws and bolts if the unit clicks 2 Otherwise there might be foreign materials on either the rail or Slide Wheel Use rubbing alcohol to wipe and apply some l...

Page 35: ...ervice Q A Problem 5 Others Rev Procedures 1 Although this manual can not cover all of elliptical problems it describes most of it Whatever the problem occurs fixing the problem is back up by Dyaco te...