Sony Digital Photo Printer DPP-EX7, Service Manual

Page 1: ...DIGITAL PHOTO PRINTER DPP EX7 SERVICE MANUAL Volume 2 1st Edition ...

Page 2: ...quement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute réparation faire appel à une personne compétente uniquement WARNING This unit has no power switch When installing the unit incorporate a r...

Page 3: ... Parts 6 1 Notes on Repair Parts 6 1 6 1 6 1 6 2 Exploded Views 6 2 6 3 Electrical Parts List 6 6 6 4 Frame 6 12 6 5 Packing Materials Supplied accessories 6 12 7 Block Diagram Overall 7 1 8 Schematic Diagrams and Board Layouts 8 1 Shcematic Diagrams 8 1 DK 45 8 1 JD 45 8 3 PE 45 8 3 RM 45 8 3 MD 45 8 4 PR 45 8 5 PW 45 8 6 TP 45 8 7 Frame 8 8 ...

Page 4: ...2 DPP EX7 V2 8 2 Board Layouts 8 9 JD 45 8 9 PE 45 8 9 PR 45 8 9 PW 45 8 9 RM 45 8 9 TP 45 8 9 DK 45 8 10 MD 45 8 12 ...

Page 5: ...3 J DPP EX7 V2 ...

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Page 7: ...intenance of this unit and the service information parts replacement service mode and troubleshooting Operating Instruction Supplied for products Part No 3 207 207 11 These manuals describe the information required for the actual management and operation of this unit Semiconductor Pin Assignments CD ROM Available on request This Semiconductor Pin Assignments CD ROM allows you to search for semicon...

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Page 9: ...gnments and block diagrams are based on the IC manufacturer s data book Index DIODE Page or ID No 1SS355TE 17 DC008 02 DA204U DC001 01 DA204UT106 DC001 01 RB060L 40TE25 DC007 01 RB551V 30TE 17 DC008 02 STZ6 8N T146 DC001 18 UDZ TE 17 2 7B DC008 04 LED Page or ID No AA1102W LC003 01 AA1102W TR LC003 01 PG1102W LC003 01 PG1102W TR LC003 01 SIR 34ST3FK LR001 02 SML 020MVT T87 LC009 02 TRANSISTOR Page...

Page 10: ...3F160 5 4 HG73C083FL HG73C083FL MBM29DL323TE90TN MBM29DL324BD 90PFTN MTD2009J 4072 5 3 S 80840ANUP ED4 T2 S 8054HN CB TC7SH14FU TE85R TC7S14FU TC7SHU04FU TE85R TC7S04F V54C3128164VAT7 HY57V281620AT P XC6365D103MR 5 2 OTHERS Page or ID No DG 105F3 MA014 03 LTB 305R4 MR008 01 REFLECTORDG 105F3 MA014 03 Index IC BU9861FV WE2 ROHM XC6365D103MR TOREX FB CE 5 VCC EXT 1 2 3 GND 4 DC DC CONVERTER CONTROLL...

Page 11: ... VREF B PHA B ENAB DEC B CR B VCC VCC CR C DEC C ENA C PHA C VREF C VMM C OUT C RS C OUT C OUT D RS D OUT D VMM D VREF D PHA D ENA D DEC D CR D NC NC CR A DEC A ENA A PHA A VREF A VMM A OUT A RS A OUT A ENA A ENA B ENA C ENA D 0 0 1 PHA A PHA B PHA C PHA D 0 1 x OUT A OUT B OUT C OUT D 0 1 OFF OUT A OUT B OUT C OUT D 1 0 OFF 0 1 x LOW LEVEL HIGH LEVEL DON T CARE MTD2009J 4072 SHINDENGEN OUT A OUT ...

Page 12: ...5 AFE HC1 AFE RLYCNT AFE TXOUT ASEBRKAK AUDATA0 AUDATA3 AUDSYNC BACK BS CAS CE1A CE1B CE2A CE2B CKE CKIO2 CL1 CL2 CS0 CS6 DA0 DA1 DACK0 DON DQMLL DQMLU DQMUL DQMUU DRAK0 FLM ICIORD ICIOWR LCD0 LCD15 M DISP MSBS MSDIR MSSCLK PCC0DRV PCC0RESET PCCREG RAS3 RD RD WR RESERVE RTS2 SCPT0 SCPT2 SCPT4 STATUS0 STATUS1 TDO TxD0 TxD2 TxD SIO USB1d TXDPLS USB1d SPEED USB1d SUSPEND USB1d TXDMNS USB1d TXENL USB1...

Page 13: ... VCC PLL1 CAP1 GND PLL1 GND PLL2 CAP2 VCC PLL2 PCC0WAIT PTH6 AUDCK GND VCC XTAL EXTAL LCD15 PTM3 PINT10 LCD14 PTM2 PINT9 LCD13 PTM1 PINT8 LCD12 PTM0 STATUS0 PTJ6 STATUS1 PTJ7 CL2 PTH7 GND Q CKIO VCC Q TxD0 SCPT0 SCK0 SCPT1 TxD SIO SCPT2 SIOMCLK SCPT3 TxD2 SCPT4 SCK SIO SCPT5 SIOFSYNC SCPT6 RxD0 SCPT0 RxD SIO SCPT2 GND I I I O I O I O I O I O I O I O I O I O I O I O I O I I I I I I I I O I O I O I ...

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Page 15: ...parts supplied by Sony differ from those used for the unit These are because of parts common ality and improvement Parts list has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts In need o...

Page 16: ... SCREW PSW 2 6X8 7 685 651 79 s SCREW BVTP3X20 No Part No SP Description 1 A 8345 775 A s MOUNTED CIRCUIT BOARD PR 45 2 A 8345 776 A s MOUNTED CIRCUIT BOARD TP 45 3 1 477 617 11 s INVERTER UNIT 4 1 500 635 11 s CORE FERRITE 5 1 805 125 11 s INDICATOR MODULE LIQUID CRYST 6 1 823 203 11 o CABLE FLEXIBLE FLAT DKPR 7 1 961 369 11 o HARNESS LCD LUG 1 8 3 206 088 01 s SPRING PR 9 3 704 944 01 s HINGE UN...

Page 17: ... SWITCHING 230V for CED CEK KR 106 1 500 635 11 s CORE FERRITE 107 1 757 374 11 s FFC POHE14 108 1 757 375 11 s FFC DKHE13 109 1 823 204 11 o CABLE FLEXIBLE FLAT DKPW 110 1 961 275 11 o HARNESS PS 43 111 3 205 355 01 o MS SHEET DK No Part No SP Description 112 3 205 356 01 o MS SHEET SLD 113 3 205 593 11 s DOOR FRONT 114 3 205 594 11 s DOOR RIBBON 115 3 205 598 02 o GUIDE EJECT 116 3 205 614 01 o ...

Page 18: ...ARD JD 45 205 X 3608 505 1 s FRAME ASSY K 206 X 3608 506 1 s GUIDE ASSY PAPER 207 1 476 408 13 s HEAD THERMAL 208 1 763 640 11 s FAN DC 209 1 960 961 11 o HARNESS PE41 210 1 960 962 11 o HARNESS JD41 No Part No SP Description 211 1 961 875 11 o HARNESS RM 44 212 3 206 332 01 s SHIM CENTER 213 3 713 786 51 s SCREW M2X3 214 3 946 346 01 s SCREW BV 2 6X8 TAPPING ST 215 4 650 140 01 o HOLDER K FRAME 2...

Page 19: ... 2 6x5 302 301 303 304 305 No Part No SP Description 301 X 3168 395 8 s CHASSIS ASSY 302 X 3168 397 2 s REEL ASSY S 303 X 4622 925 2 s REEL ASSY T 304 1 763 602 13 o MOTOR DC STEPPING MOTOR 305 3 207 080 01 s ROLLER E CAPSTAN 7 685 861 01 s SCREW BVTT 2 6X5 Mecha Deck Block 2 ...

Page 20: ...TALUM ELECT 22MF C191 1 100 243 21 s CAPACITOR DOUBLE LAYER C195 1 165 908 91 s CAP CERAMIC 1000000PF B 1608 DK 45 BOARD Ref No or Q ty Part No SP Description C196 1 164 156 11 s CAPACITOR CERAMIC 0 1MF 25V F C201 1 165 897 11 s CAPACIOR TANTALUM ELECT 22MF C202 1 162 970 11 s CAPACITOR CERAMIC 0 01MF 25V B C244 1 164 227 11 s CAPACITOR CERAMIC 0 022MF 25V C246 1 162 919 11 s CAPACITOR CERAMIC 22P...

Page 21: ... 729 050 32 s TRANSISTOR 2SC5585TL Q365 8 729 046 79 s TRANSISTOR 2SJ243 T1 Q401 8 729 051 47 s TRANSISTOR XP162A12A6PR Q601 8 729 402 84 s TRANSISTOR XN4601 Q608 8 729 907 00 s TRANSISTOR DTC114EU Q609 8 729 029 14 s TRANSISTOR DTC144EUA T106 Q951 8 729 028 73 s TRANSISTOR DTA114EUA T106 R103 1 218 965 11 s RESISTOR CHIP 10K 1 16W R104 1 218 965 11 s RESISTOR CHIP 10K 1 16W R106 1 218 941 11 s RE...

Page 22: ...W 1608 R251 1 216 821 11 s RESISTOR CHIP 1 0K 1 10W 1608 R254 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 DK 45 BOARD Ref No or Q ty Part No SP Description R255 1 216 817 11 s RESISTOR CHIP 470 1 10W 1608 R256 1 218 941 11 s RESISTOR CHIP 100 1 16W 1005 R257 1 218 941 11 s RESISTOR CHIP 100 1 16W 1005 R258 1 218 941 11 s RESISTOR CHIP 100 1 16W 1005 R259 1 218 941 11 s RESISTOR CHIP 100 1 16W 100...

Page 23: ...4 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 R365 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 R366 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 R367 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 R369 1 216 833 11 s RESISTOR CHIP 10K 1 10W 1608 R370 1 216 833 11 s RESISTOR CHIP 10K 1 10W 1608 R371 1 218 965 11 s RESISTOR CHIP 10K 1 16W R372 1 218 965 11 s RESISTOR CHIP 10K 1 16W R373 1 218 965 11...

Page 24: ...BOARD Ref No or Q ty Part No SP Description PH903 8 749 018 75 s IC DG 105F3 PH904 8 749 018 75 s IC DG 105F3 PH905 8 749 018 75 s IC DG 105F3 Q901 8 729 029 14 s TRANSISTOR DTC144EUA T106 Q902 8 729 029 14 s TRANSISTOR DTC144EUA T106 Q903 8 729 029 14 s TRANSISTOR DTC144EUA T106 Q904 8 729 029 14 s TRANSISTOR DTC144EUA T106 Q905 8 729 031 11 s TRANSISTOR 2SD2537 T100VW Q906 8 729 216 22 s TRANSIS...

Page 25: ... 1 216 204 00 s RESISTOR CHIP 1 8K 1 8W 3216 R1003 1 216 208 00 s RESISTOR CHIP 2 7K 1 8W 3216 R1004 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 R1005 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 R1006 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 R1007 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 R1008 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 R1009 1 216 182 00 s RESISTOR CHIP 220 1 8W 3216 S1001 1 572...

Page 26: ...EX7 CED 5 DPP EX7 CEK Ref No or Q ty Part No SP Description 1pc X 3168 393 1 s PEN ASSY TOUCH 1pc 3 1 543 798 11 s FILTER CLAMP FERRITE CORE 1pc 3 1 757 449 21 s CORD POWER KOREA 1pc 2 1 757 562 71 s CORD POWER 1pc 3 1 777 626 21 s CABLE USB 1pc 1 1 790 732 21 s CORD POWER 1pc 5 1 823 935 21 s CORD AC POWER 1pc 4 1 824 910 11 o CORD POWER 1pc 1 3 205 180 01 o LABEL J FEEDER 1pc 2 3 205 181 01 o LA...

Page 27: ... IC251 SDRAM 128 M ON OFF THERMAL HEAD PCMCIA CARD MEMORY STICK HEAD FAN UP DOWN MOTOR PLATEN RIBBON MOTOR TP 45 EEPROM RTC IC191 IC101 X101 8 25 MHz SENSOR MOTOR DRIVE IC901 1 9 V D Dcon 3 3 V REG 1 9 V IC402 Q401 IC401 3 3 V 5 V 22 V 5 V TO MOTOR FAN STBY 3 3 V INVERTER UNIT KEY PW 45 PR 45 MD 45 DK 45 USB Section 7 Block Diagram Overall Overall Overall ...

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Page 29: ... S 2 1 4 CE 5 FB 1 EXT 2 VDD 3 GND 3 2 1 2 1 4 OUT 1 CTL 5 NC 3 GND FIN 2 VCC 5V 13 THM 12 CLK 11 GND 10 LAT 9 STB 8 DATA7 7 DATA6 6 DATA5 5 DATA4 4 DATA3 3 DATA2 2 DATA1 1 STB_GND 10 STB_3 3V 9 POWER_SW 8 POWER_CONT 7 GND 6 GND 5 5V_LCDINV 4 5V 3 5V 2 GND 1 EXTP14 4 GND 3 STB_3 3V 2 SW 1 GND 68 CD2 67 D10 66 D9 65 D8 64 BVD1 63 BVD2 62 REG 61 INPACK 60 WAIT 59 RESET 58 VS2 57 A25 56 A24 55 A23 54...

Page 30: ...99 RXD_SIO SCPT2_2 198 RXD0 SCPT0_2 197 SIOFSYNC SCPT6 196 SCK_SIO SCPT5 195 TXD2 SCPT4_1 194 SIOMCLK SCPT3 193 TXD_SIO SCPT2_1 192 SCK0 SCPT1 191 TXD0 SCPT0_1 190 VCCQ12 189 CKIO 188 VSSQ12 187 CL2 PTH7 186 STATUS1 PTJ7 185 STATUS0 PTJ6 184 LCD12 PTM0 183 LCD13 PTM1 PINT8 182 LCD14 PTM2 PINT9 181 LCD15 PTM3 PINT10 180 EXTAL 179 XTAL 178 VCC5 177 VSS5 176 PCC0WAIT PTH6 AUDCK 175 VCC PLL2 174 CAP2 ...

Page 31: ... C1020 0 01uF PH1020 DG 105F3 R1020 180 CN1020 4 3 1 2 5 4 GND DIGITAL 3 JUMMING_DET_LED 2 JUMMING_DET_SENS 1 NM C1030 0 01uF R1030 150 PH1030 DG 105F3 CN1030 4 3 1 2 5 4 GND DIGTAL 3 PAPER_EDGE_LED 2 PAPER_EDGE_SENS 1 PE 45 320589601 Q1040 LTB 305R4 CN1040 4 3 5V 2 RIBBON_MARK_SENS 1 RM 45 ...

Page 32: ...06 Q914 DTC144EUA T106 Q919 UN2215 QRS TX C913 0 1uF C911 0 1uF C903 0 01uF C902 0 01uF C901 0 01uF Q913 DTC144EUA T106 Q912 DTC144EUA T106 Q911 DTC144EUA T106 R949 100k Q906 2SB709A R TX Q907 DTC144EUA T106 C944 0 1uF R948 10k R902 3 9k R901 3 9k F901 F902 C946 1uF C947 1uF CN905 CN904 CN903 CN901 CN909 CN908 CN906 GND 25 USB_VBUS 24 USB_GND 23 USB_D 22 USB_GND 21 USB_D 20 RIBBON_CODE0_SENS 11 28...

Page 33: ...2W TR D1006 PG1102W TR D1005 PG1102W TR D1002 PG1102W TR D1001 PG1102W TR R1009 220 R1008 220 R1007 220 R1006 220 R1005 220 R1004 220 LN1001 LN1002 R1003 2 7k R1002 1 8k R1001 1 5k S1003 S1002 S1001 D1011 DA204UT106 PC_LED 10 5V 9 5V 8 PCMCIA_LED 7 12 11 MS_LED 6 PRINT_LED 5 RIBBON_LED 4 PAPER_LED 3 GND 2 KEY0 1 4 5 3 6 2 1 4 5 3 6 2 1 4 5 3 6 2 1 4 3 2 1 4 3 2 1 4 3 2 1 3 2 1 ...

Page 34: ...2 3 4 5 A B C D E F G H 1 PW 45 PW 45 PW 45 POWER CN1301 LN1301 R1302 120 Q1302 UN2211 TX Q1301 UN2212 TX R1301 82 D1302 STZ6 8N T146 D1301 SML 020MVT T87 G R S1301 6 5 SW 4 STB_3 3V 3 GND 2 EXTP14 1 2 1 3 4 3 2 1 4 3 2 1 ...

Page 35: ...204UT106 D1203 DA204UT106 D1202 DA204UT106 D1201 DA204UT106 CL1204 CL1203 CL1202 CL1201 CN1201 INV_FAIL 10 GND_LCDINV 9 GND_LCDINV 8 5V_LCDINV 7 12 11 GND 6 X2 XL 5 Y1 YU 4 X1 XR 3 Y2 YD 2 GND 1 8 7 5V 6 5V 5 INV_CONT 4 GND 3 GND 2 GND 1 3 2 1 3 2 1 3 2 1 3 2 1 6 5 X2 XL 4 Y1 YU 3 X1 XR 2 Y2 YD 1 ...

Page 36: ...8 8 DPP EX7 V2 8 8 2 3 4 5 A B C D E F G H 1 Frame Frame Frame ...

Page 37: ... D1006 D1007 D1008 D1011 Q1001 Q1002 Q1003 R1001 R1002 R1003 R1004 R1005 R1006 R1007 R1008 R1009 S1001 S1002 S1003 PR 45 A SIDE SUFFIX 11 PR 45 B SIDE SUFFIX 11 CN1301 D1301 D1302 LN1301 Q1301 Q1302 R1301 R1302 S1301 PW 45 A SIDE SUFFIX 11 PW 45 B SIDE SUFFIX 11 CN1040 LD1042 Q1040 RM 45 A SIDE SUFFIX 11 RM 45 B SIDE SUFFIX 11 C1201 CN1201 CN1202 CN1203 CL1201 CL1202 CL1203 CL1204 D1201 D 1202 D 1...

Page 38: ...Q254 Q362 Q401 Q608 Q609 R103 R104 R 106 R107 R108 R113 R115 R117 R118 R120 R121 R122 R123 R125 R127 R138 R140 R143 R144 R146 R150 R153 R156 R158 R166 R167 R168 R170 R177 R178 R179 R201 R202 R203 R204 R205 R206 R207 R212 R242 R243 R244 R245 R246 R247 R248 R249 R254 R255 R261 R262 R263 R264 R274 R275 R278 R279 R280 R282 R283 R284 R286 R287 R289 R290 R292 R294 R301 R302 R303 R304 R305 R306 R307 R308...

Page 39: ...FB202 C1 FB203 C1 FB204 C1 FB251 D3 FB252 C2 FB253 D3 FB254 B3 FB255 B3 FB256 D3 FB258 A2 FB260 A2 FB361 C1 IC101 E2 IC102 D1 IC103 D1 IC105 E3 IC109 E2 IC191 E2 IC251 D2 IC361 C1 IC401 C2 IC402 C2 KI101 A1 KI102 A1 KI103 A3 KI104 A3 KI121 C1 L401 C1 L402 C2 LA121 C1 LA122 B1 LA123 A1 LA124 A1 LA151 A2 LA152 A1 LA153 A1 LA154 A1 Q141 D2 Q181 A2 Q182 A2 Q251 C2 Q252 B3 Q253 B3 Q254 B3 Q361 C1 Q362 ...

Page 40: ... C909 A1 C910 A1 C911 A2 C912 D1 C913 C2 C922 C2 C923 B2 C924 C1 C925 C1 C926 C2 C927 C1 C928 C1 C929 B1 C930 B2 C931 C1 C932 C1 C944 A2 C946 A2 C947 A2 C959 D1 C971 C2 CL911 C2 CL912 C2 CN901 B2 CN903 C1 CN904 C1 CN905 C2 CN906 A2 CN908 D1 CN909 A2 CN910 A1 CN911 A2 MD 45 1 686 428 11 D901 A1 D902 C1 D903 C1 D904 C2 D905 C2 D906 C2 D907 C2 D951 D2 D952 D2 F901 A2 F902 A2 FB922 B1 FB951 D1 IC901 C...

Page 41: ...A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 5 25 V so analog meters must have an accurat...

Page 42: ...Printed in Japan Sony Corporation 2002 11 22 B P Company 2002 DPP EX7 J UC CE KR J E 9 955 392 21 ...