Sony PCV-RZ-M Series VAIO, Service Manual

Page 1: ...SERVICE MANUAL PERSONAL COMPUTER VAIO For American Area Mexican Model S400 9 874 376 03 Lineup PCV RZ15M PCV RZ25M PCV RZ45MG PCV RZ_M Series Ver 3 2004D Revision History 1 2 ...

Page 2: ...IG Inc AMD theAMD logo otherAMD product names and combinations thereof are trademarks of Advanced Micro Devices Inc Intel Inside logo Pentium and Celeron are trademarks or registered trademarks of Intel Corporation Transmeta the Transmeta logo Crusoe Processor the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries Graffiti HotSync PalmModem ...

Page 3: ...NX 26 US F 1 17 Sound Card Audigy 1 18 Modem Card 1 19 Memory 1 20 Mother Board 1 21 Right Panel Ass y 1 22 Top Panel Ass y 1 23 Front Panel Ass y 1 24 SWX 120 SWX 159 Switch LED Board 1 25 2 FRAME HARNESS Frame Harness Diagram and Jumper Setting of Mother Board 2 1 3 REPAIR PARTS LIST 3 1 Exploded View Mother Board WA Ass y 3 1 3 2 Exploded View Mother Board MO Ass y 3 3 3 3 Exploded View Mother ...

Page 4: ...P1 23 OPTICAL DRIVE P1 3 SWITCHING POWER P1 4 HDD PCV RZ P1 5 FDD P1 10 CPU P1 14 P1 15 DC FAN CHASSIS P1 12 CNX 180 BOARD P1 11 IFX 333 MULTI CARD BOARD P1 6 PCI SLOT PANEL VGA CARD P1 16 DC FAN WITH HEAT SINK P1 13 MOTHER BOARD P1 21 MEMORY P1 20 FRONT PANEL ASS Y P1 24 MODEM CARD P1 19 SWX 120 SWX 159 SWITCH LED BOARD P1 25 MOUNTED PWB ENX 26 US F P1 17 CNX 235 BOARD P1 18 SOUND CARD AUDIGY P1 ...

Page 5: ...1 2 PCV RZ_M Series AM Confidential LEFT PANEL ASS Y 1 two claws 2 Remove the left panel ass y in the direction of arrow A A A A rear side the enlargement figure of claws ...

Page 6: ... 6 Remove the CD bracket ass y in the direction of arrow A 2 harness IDE CD DVD 5 Pull the lever 4 harness IDE CD DVD 1 harness switching power 3 harness switching power 7 two screws PWH3 5 9 two screws PWH3 5 8 upper optical drive 0 lower optical drive ...

Page 7: ...1 4 PCV RZ_M Series AM Confidential SWITCHING POWER 2 four screws No 6 32UNC 3 switching power 1 Disconnect respective power connectors HARNESS LOCATION ...

Page 8: ...CV RZ_M Series AM Confidential HDD 7 two screws SW No 6 32UNC 8 HDD 7 two screws SW No 6 32UNC 5 Pull the lever 1 harness IDE ATA 3 harness IDE ATA 6 HDD bracket ass y 2 harness switching power 4 power cable ...

Page 9: ... PCV RZ_M Series AM Confidential 3 screw SW No 6 32UNC 5 two screws PWH 3x5 3 screw SW No 6 32UNC 6 IFX 333 multi card board 4 CR bracket block 1 harness USB2x3 MO 2 harness OR MS IFX 333 MULTI CARD BOARD ...

Page 10: ...1 7 PCV RZ_M Series AM Confidential CNX 235 BOARD 1 screw SW No 6 32UNC 1 screw SW No 6 32UNC 2 three screws SW No 6 32UNC 3 PCCD bracket 4 CNX 235 board ...

Page 11: ...NX 183 BOARD A 2 harness 1394 1 harness audio 3 harness USB2x3 MO 5 claw 4 screw SW No 6 32UNC 6 Remove the connector bracket in the direction of arrow A 7 three screws SW No 6 32UNC B 8 Remove the CNX 183 board in the direction of arrow B ...

Page 12: ...1 harness 1394 4 boss 5 claw 2 harness USB2 SC The MO model is using the harness USB 4 MO 3 screw SW No 6 32UNC 6 Remove the connector bracket in the direction of arrow A 7 two screws SW No 6 32UNC B 8 Remove the CNX 184 board in the direction of arrow B ...

Page 13: ...1 10 PCV RZ_M Series AM Confidential FDD 4 Remove the FD bracket ass y in the direction of arrow A A 5 claw 1 harness FDD 2 harness switching power 6 two screws PWH3 5 7 FDD 3 Push the lever ...

Page 14: ...1 11 PCV RZ_M Series AM Confidential CNX 180 BOARD 4 Remove the CNX 180 board in the direction of the arrow 3 two claws 1 harness MS SIO 2 screw SW No 6 32UNC ...

Page 15: ...PCV RZ_M Series AM Confidential DC FAN CHASSIS 2 Lift the fan bracket pushing two claws 1 harness 3 four claws 4 Remove the fan bracket in the direction of the arrow 5 two claws 6 DC fan chassis 5 two claws ...

Page 16: ...1 13 PCV RZ_M Series AM Confidential DC FAN WITH HEAT SINK 3 DC fan with heat sink 3 DC fan with heat sink 2 clip 1 harness 1 harness 2 Lift up the handle 3 Claw 3 Claw 3 Claw 3 Claw 2 clip ...

Page 17: ...fter thermal diffusion grease is wiped off and silicon compound is applied to the place shown in the figure Thermal diffusion grease silicon compound G 765 90G Amount to apply 0 5 g as the same size as the tip of a match Pentium 4 Take care not to apply the grease to any other places because it has high conductivity grease in the surface at the splatter ...

Page 18: ...1 15 PCV RZ_M Series AM Confidential VGA CARD 2 screw SW No 6 32UNC 4 VGA card 3 Push the clip AGP1 1 power cable ...

Page 19: ...1 16 PCV RZ_M Series AM Confidential PCI SLOT PANEL 1 screw SW No 6 32UNC 2 PCI slot panel ...

Page 20: ...1 17 PCV RZ_M Series AM Confidential MOUNTED PWB ENX 26 US F PCI2 3 MOUNTED PWB ENX 26 US F 2 screw SW No 6 32UNC 1 harness audio ...

Page 21: ...1 18 PCV RZ_M Series AM Confidential SOUND CARD AUDIGY 1 screw SW No 6 32UNC PCI3 2 sound card audigy ...

Page 22: ...1 19 PCV RZ_M Series AM Confidential MODEM CARD CNR1 1 modem card ...

Page 23: ...n removing the memories always start from the one having largest bank number clip DIMM socket memory boss clip MEMORY INSTALLATION Note1 With the clips left open insert the memory so that boss of DIMM socket engage with slot of memory Note2 Make sure that clips are closed when the memory were inserted completely Note3 Insert the memory starting from the one having smallest bank number ...

Page 24: ...1 21 PCV RZ_M Series AM Confidential MOTHER BOARD 2 3 4 1 three screws SW No 6 32UNC 1 three screws SW No 6 32UNC 1 two screws SW No 6 32UNC 5 mother board ...

Page 25: ...1 22 PCV RZ_M Series AM Confidential RIGHT PANEL ASS Y 1 two claws 2 Remove the right panel ass y in the direction of arrow A A ...

Page 26: ...1 23 PCV RZ_M Series AM Confidential TOP PANEL ASS Y 1 claw 2 claw 4 claw 6 claw 3 claw 5 claw 7 top panel ass y ...

Page 27: ...1 24 PCV RZ_M Series AM Confidential FRONT PANEL ASS Y 2 two claws 3 two claws 1 two claws 4 front panel ass y ...

Page 28: ...rew SW No 6 32UNC 4 Remove the SWX 120 SWX 159 SWITCH LED board in the direction of the arrow An illustration is SWX 120 board Although the form of SWX 159 SWITCH LED board differs from an illustration how to remove does not have a difference SWX 120 SWX 159 SWITCH LED BOARD ...

Page 29: ...Lower side Rear side 5inch Bay2 HDD Bay1 HDD Bay2 POWER IDE POWER IDE POWER MOTHER BOARD WA P4S533 VL MOTHER BOARD WA P4S533 VL SWX 120 BOARD Rear Panel MOUSE KEYBOARD MONITOR USB X2 i LINK S400 6 pin PRINTER Rear POWER SUPPLY AC INPUT 100V 240V 4 7A 50 60Hz HEAD PHONES LINE IN MIC Harness USB2 SC Harness SW LED CPU CNR CNR Connector CNR J2 J1 LINE PHONE MODEM CARD CNR Power Switch HDD LED POWER L...

Page 30: ...ED CPU Power Switch HDD LED POWER LED DVD ROM CD RW LED CN1 AGP SOCKET 478 HEATSINK WITH FAN ACT NETWORK LINK Harness MS SIO 1 4 XMM1 XMM2 XMM4 16 1 1 20 1 40 1 40 1 34 XMM3 XMM Socket 4 XMM1 XMM2 XMM3 XMM4 MEMORY BOARD MEMORY BOARD MEMORY BOARD Harness 1394 From board to connector direct connection Harness with connectors on both ends Harness soldering on either end VGA CARD MONITOR CNR CNR Conne...

Page 31: ... LINE IN HEAD PHONES ACT NETWORK LINK 1 40 S L R i LINK S400 4 pin USB VIDEO S VIDEO CNX 183 PC BOARD Front Connector U3 CN2 CN1 U2 U1 PANEL1 CN1 LINE PANEL2 CN2 PCI1 ENX 26 US F BOARD CN5 CN1 PCI 1 10 1 4 CN3 CP1 AUDIO INPUT S VIDEO VIDEO R VIDEO 1 INPUT VHF UHF Antenna L Harness 1394 Harness USB2X3 MO CNR J2 J1 LINE PHONE SOUND AUDIGY LS CARD CON1 PCI2 PCI Connector PCI CNX 235 CONNECTOR BOARD C...

Page 32: ...EW MOTHER BOARD WA ASS Y 83 81 82 84 78 79 22 97 97 24 76 1 2 3 5 4 94 33 94 94 41 105 77 99 98 100 88 96 85 75 86 11 21 26 31 106 37 36 27 23 25 12 74 87 53 151 151 151 151 151 151 151 115 153 151 151 152 152 152 151 151 71 101 54 56 55 52 57 61 A B A B 104 104 102 103 72 95 111 117 ...

Page 33: ...ASS Y 83 81 82 84 78 79 22 97 76 1 2 5 4 41 77 88 96 85 75 86 11 26 31 37 27 12 74 87 53 151 151 151 151 151 153 151 151 152 151 151 71 54 56 55 52 57 61 A A B 101 102 103 104 104 72 93 99 98 100 97 24 35 94 94 151 B 33 3 105 106 21 23 25 152 152 36 151 107 108 111 116 95 117 ...

Page 34: ...6 1 2 5 4 35 94 38 34 63 41 77 99 98 100 88 96 92 85 75 86 11 12 87 151 151 151 151 151 151 62 119 120 151 154 151 53 151 115 153 151 151 71 54 56 55 52 57 60 90 A B A B 101 102 103 72 127 93 33 97 24 105 108 87 104 104 3 95 117 73 121 123 124 39 32 151 21 26 36 27 23 25 151 53 58 152 152 152 128 31 151 74 ...

Page 35: ...3 7 Confidential PCV RZ_M Series AM 3 4 ACCESSORIES 201 KEYBOARD 1 215 216 202 MOUSE 1 212 DC CORD for PCVA SP4 1 210 TELEPHONE CORD 1 209 POWER CORD 1 213 ACTIVE SPEAKER 1 ...

Page 36: ...TED PWB ENX 26 US F z 35 1 761 737 11 VGA CARD GF4MX440 8X z 1 761 883 41 CARD VGA RADEON 9200 z 36 1 761 626 11 PC BOARD CNX 184 z 1 761 626 21 PC BOARD CNX 184 z 1 761 625 31 PC BOARD CNX 183 z 37 1 686 215 12 PC BOARD CNX 180 MOUNT z z 38 1 761 878 11 SOUND CARD AUDIGY LS z 39 1 761 880 12 IFX 333 MULTI CARD BOARD z Ref No Parts No Description RZ15M RZ25M RZ45MG Remarks Column 0 41 1 468 709 13...

Page 37: ...T BOTTOM z 120 4 677 950 01 CR BRACKET TOP z 121 X 4626 593 1 CR BEZEL ASSY z 123 4 680 111 01 GASKET 2 7 50 z 124 4 680 113 01 GASKET 7 35 z 127 4 679 457 01 LABEL SOUND SLOT z 128 4 682 371 01 GASKET MS CONNECTOR US z 151 4 645 944 01 SCREW SW NO 6 32UNC z z 4 645 944 11 SCREW SW NO 6 32UNC z 152 7 682 903 01 SCREW PWH 3X5 z z z 153 4 635 795 01 SCREW NO 6 32UNC z z 154 4 680 026 01 PSW3X5 z ACC...

Page 38: ... Corporation 9 874 376 03 English 2004D0500 1 2004 Sony Corporation Published by Sony EMCS VAIO GSC C This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation List of PCV RZ_M Series PCV RZ_M Series AM ...

Page 39: ...History Suffix Ver Date Contents QM No Remarks Confidential PCV RZ_M Series AM 01 Ver 1 2003 03 17 First Edition 02 Ver 2 2003 06 13 1 Model Lineup FIT_D2003 076 03 Ver 3 2004 04 13 2 Model Lineup FIT_D2004 087 ...