Southworth PalletPal Stack-n-Go FPS2500-90 NAS, Owner'S Manual

Page 1: ...ice ___________________________ SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 207 878 0700 or 800 743 1000 Fax 207 797 4734 www SouthworthProducts com Email service SouthworthProducts com PalletPal Stack n Go Model FPS2500 90 NAS For models that do not have GC or ST stamped into the mast September 2019 ...

Page 2: ...e This manual was current at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com under Parts Service you will find a complete list of current owner s manuals to print ...

Page 3: ...ck n Go Straddle Legs 11 OPERATOR INSTRUCTIONS 12 Suggested Daily Operator Checklist 14 BATTERY MAINTENANCE CHARGING 15 MAINTENANCE 16 TROUBLESHOOTING 17 STACKER BODY COMPONENTS 18 CABINET ASSEMBLY 19 CARRIAGE ASSEMBLY 20 OUTRIGGER LEG ASSEMBLY 21 INNER MAST ASSEMBLY 22 OUTER MAST ASSEMBLY 23 STEERING ASSEMBLY 24 CONTROL POD 25 DRIVE WHEEL ASSEMBLY 26 POWER UNIT ASSEMBLY 27 CYLINDER ASSEMBLY 28 EL...

Page 4: ...4 Southworth PalletPal Stack n Go FPS2500 90 NAS PalletPal Stack N Go ...

Page 5: ...ailable upon request or at www SouthworthProducts com Each Southworth stacker is equipped with nameplate serial number and model identifications Please refer to these numbers when ordering parts or requesting further information This Southworth stacker is designed for lifting lowering and positioning a wide variety of loads WHERE UNIQUE SITUATIONS ARISE WHICH ARE NOT COV ERED IN THIS MANUAL CALL S...

Page 6: ...alified personnel in conformance with Southworth s instructions Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating instructions and safety rules Inspected the device for proper operation and condition Any suspect item shall be care fully examined and a determination made by a qualified person as to whether it con s...

Page 7: ...equences which may occur if instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Labels Safety Alert Symbols These are the safety alert symbols They are used to alert you to potential physical injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or d...

Page 8: ... it is in good working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a wall or post Watch your hands and feet A foot or hand caught between the stacker and a fixed object will be crushed or even cut off If traveling forks first keep both hands on the control handle and be c...

Page 9: ... if any part is damaged worn or not work ing properly DO NOT use on ramps or inclines Only smooth level surfaces DO NOT use for lifting or carrying people DO NOT handle unbalanced unstable or loosely stacked loads DO NOT travel with forks or platform in an elevated position DO NOT handle tall unsecured or unstable loads that could fall DO NOT allow people to stand or pass under forks or platform w...

Page 10: ...of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not do any dam age to the steel construction of stacker Pick the unit up On conventional masts use the top crossmember of the lift On narrow masts the cover must be removed to access lifting equipment Be careful of the stacker swinging on...

Page 11: ...R STACK N GO STRADDLE LEGS NOTE STRADDLE LEGS MUST BE ADJUSTED IN ACCORDANCE WITH THIS PROCEDURE 1 Stack N Go unit located on flat clean uniform surface unloaded forks raised a minimum of 1 off the floor 2 Determine the desired required straddle width dimension 2 inches greater than pallet width 1 on each side of the pallet or load up to a maximum of 50 inches inside width 3 Be sure to fully loose...

Page 12: ...ry loads above the loading capacity of the stacker It is suggested that when traveling without a load the forks be in the lowered position The speed of the stacker is increased by the degree of the rotation in either direction it functions like a throttle When you release your hand from the but terfly control it automatically will resume to the neutral position and the speed of the stacker will sl...

Page 13: ... travel and work area is clear of obstructions Check overhead clearance before lifting loads or transporting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose terminals A white powder substance will be present if there is any existing corrosion B Visually inspect for any cracks or damage to the casing C Check for loose battery tie downs 2 Charger A Inspect wire connect...

Page 14: ... INSPECTION 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers loose or disconnected chains loose pins missing snap rings and loose or missing hardware bolts nuts washers etc 3 Check for evidence of hydraulic leaks 4 Make sure all precautionary labelin...

Page 15: ... cautions while working with and or charging batteries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the previous 30 minutes DANGER Never alter the AC cord or plug provided If it will not fit outlet have proper outlet installed by a quali fied electrician Improper connection can result in a risk of an electric s...

Page 16: ...heck to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure all precautionary labels and guards are in place B MONTHLY OPERATIONS MAINTENANCE CHECKS 1 Battery maintenance free A Clean terminals B Clean battery compartment area if there are signs of corrosio...

Page 17: ...re for adjusting the idler wheel on the Southworth Stack N Go Under normal conditions this should not be necessary becaus the idler wheel has been adjusted at the factory Tools Needed Phillips head screw driver Medium crescent wrench 1 block of wood 2 x 4 1 Place unit on a flat surface 2 Turn key to the OFF position and push emergency stop button down 3 Remove the 2 screws from the main orange cov...

Page 18: ...th PalletPal Stack n Go FPS2500 90 NAS PalletPal Stack N Go STACKER BODY COMPONENTS Item Description Qty 1 Leg Assy 1 2 Outer Mast Assy 1 3 Inner Mast Assy 1 4 Lift Frame Assy 1 5 Rear Box Assy 1 6 Steering Assy 1 ...

Page 19: ...y Box Cover 1 23 Bolt 4 2 Drive Cover 1 13 Battery 2 24 Washer 4 3 Battery Charger 1 14 Battery Meter 1 25 Nut 4 4 Steering Cover 1 15 Key Switch 1 26 Caster Wheel 1 5 Body Weldment 1 16 E Stop Switch 1 6 Rear Box Cover 1 17 Bolt 2 7 Cover Holder 1 18 Washer 2 8 Electrical Compone 1 19 Battery Holder 2 9 Screw 6 20 Bolt 2 10 Washer 2 21 Washer 4 11 Bolt 2 22 Nut 4 ...

Page 20: ...2500 90 NAS PalletPal Stack N Go CARRIAGE ASSEMBLY Item Description Qty Item Description Qty 1 Fork 2 6 Snap Ring 4 2 Snap Ring 2 7 Lift Frame 1 3 Fork Shaft 1 8 Snap Ring 4 4 Roller Wheel 4 9 Carriage Roller Wheel 4 5 Roller Wheel Shaft 4 ...

Page 21: ...h PalletPal Stack n Go FPS2500 90 NAS 21 SOUTHWORTH OUTRIGGER LEG ASSEMBLY Item Description Qty 1 Leg 2 2 Screw 8 3 Nut 8 4 Bottom Mast Beam Weld 1 5 Snap Ring 4 6 Bearing 4 7 Front Wheel Shaft 2 8 Front Wheel 2 ...

Page 22: ... Qty Item Description Qty 1 Screw 2 12 Roller Shaft 4 2 Chain Wheel Cover 1 13 Snap Ring 8 3 Inner Mast Weld 1 14 Snap Ring 2 4 Travel Switch Holder 1 15 Spacer 2 5 Screw 2 16 Chain Wheel 1 6 Bottom Connecting Plate 1 17 Chanin Wheel Bearing 1 7 Washer 2 8 Screw 2 9 Washer 4 10 Carriage Roller 4 11 Roller 4 ...

Page 23: ...em Description Qty 1 Cylinder 1 9 Mast Weld 1 17 Nut 2 2 Mast Cover Plate 1 10 Idler Wheel Jacket 2 18 Leaf Chain 1 3 Washer 4 11 Eccentric Shaft Washer 2 19 Pin 2 4 Screw 4 12 Eccentric Shaft 2 20 Pin 2 5 Nut 2 13 Screw 2 21 Chain Draw Bar 1 6 Washer 2 14 Bearing 2 22 Nut 2 7 Screw 2 15 U Bolt 1 8 Travel Switch 1 16 Washer 2 ...

Page 24: ... 3 Cover Lock Plate 1 18 Drive Wheel Sleeve 1 33 Screw 1 4 Bolt 2 19 Bearing 1 34 Spring 1 5 Washer 2 20 Steering Weld Base 1 35 Screw 2 6 Washer 2 21 Drive Wheel 1 36 Pin 1 7 Nut 2 22 Washer 4 37 Locating Sleeve 2 8 Nut 2 23 Bolt 4 38 Snap Ring 2 9 Travel Switch 1 24 Key 1 10 Washer Screw 2 25 Washer 4 11 Round Nut 2 26 Bolt 4 12 Washer 1 27 Bolt 2 13 Bearing 1 28 Washer 2 14 Handle Base Weld 1 2...

Page 25: ... M6x12 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet Big 1 7105 Electrical Outlet Small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 7110 Button Group 1 7111 Right Handle Cover 1 7112 Bolt M3x10 2 7113 Washer 2 7114 Switch Cover 1 7115 Switch 1 ...

Page 26: ... Screw 3 10 Screw 3 19 Snap Ring 1 28 Flat Key 1 2 Bearing Cover 1 11 Housing 1 20 Bearing 1 3 Snap Ring 1 12 Seal Ring 1 21 Seal 1 4 Brake 1 13 Annular Gear 1 22 Wheel 1 5 Ring 1 14 Spring Washer 3 23 Screw 1 6 Bearing 1 15 Shaft Gear 1 24 Motor Sleeve 1 7 Sleeve 1 16 Flat Gear 1 25 O Ring 1 8 C Clip 1 17 Bearing 2 26 Motor 1 9 Beveled Pinion 1 18 Bevel Pinion 1 27 Flat Key 1 ...

Page 27: ...Connector 1 3 Hoop Clamp 1 4 Contactor 1 5 Connect Shaft 1 6 Center Block 1 7 Flow Control Valve 1 8 Relief Valve 1 9 Bolt 1 10 Return Pipe 2 11 Suction Pipe 1 12 Suction Pipe Adapto 2 13 Filter 1 14 Check Valve 1 15 Solenoid Valve 1 16 Coil 1 17 O Ring 1 18 Gear Pump 1 19 Bolt 2 20 Bolt 4 21 Tank Cap 1 22 Plastic Tank 1 ...

Page 28: ... Go CYLINDER ASSEMBLY Item Description Qty Item Description Qty Item Description Qty 1 Velocity Valve 1 5 Wearable Ring 1 9 Dustproof Ring 1 2 Cylinder Barrel 1 6 Piston 1 10 Wearable Ring 2 3 Nut 1 7 Spacer 1 11 Piston Rod 1 4 U Ring 2 8 Direction Sleeve 1 12 O Ring 2 ...

Page 29: ...Southworth PalletPal Stack n Go FPS2500 90 NAS 29 SOUTHWORTH ...

Page 30: ...30 Southworth PalletPal Stack n Go FPS2500 90 NAS PalletPal Stack N Go ...

Page 31: ...EA LD DCL 3 00X3 00 NOTICE BATTERY DISCHARG 10085658 8 1 EA BK LD DCL STACK N GO 10061353 7 1 EA BK LD DCL 3 25X2 00 CAPACITY 3000 LBS AT 10058406 6 1 EA BK LD DCL 3 25X2 00 CAPACITY 2500 LBS AT 10061057 5 1 EA BK LD 1 87X2 81 MODEL NO AND SERIAL NO I 10039199 4 1 EA LD TAG LIFT MANUFACTURED TO ANSI ITSDF B 10040297 3 1 EA BK LD DCL SOUTHWORTH 10061354 2 1 EA BK LD DCL 3 00X3 00 NO RIDERS 10039878...

Page 32: ...When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our parts department Payment net 30 days except parts covered by warranty Freight collect except parts covered by war...

Page 33: ...e accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Southworth Products This limited warranty does not cover labor expense for removal or reinstallation of components after 90 days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintena...