Southworth PalletPal Stack-n-Go FPS3000-43 NAS, Owner'S Manual

Page 1: ..._________________ SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 207 878 0700 or 800 743 1000 Fax 207 797 4734 www SouthworthProducts com Email service SouthworthProducts com P...

Page 2: ...ote This manual was current at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com un...

Page 3: ...Preparation for Use 10 Battery 10 OPERATOR INSTRUCTIONS 11 Suggested Daily Operator Checklist 13 BATTERY MAINTENANCE CHARGING 14 MAINTENANCE 15 TROUBLESHOOTING 16 STACKER BODY COMPONENTS 17 CABINET A...

Page 4: ...4 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Page 5: ...available upon request or at www SouthworthProducts com Each Southworth stacker is equipped with nameplate serial number and model identifications Please refer to these numbers when ordering parts or...

Page 6: ...qualified personnel in conformance with Southworth s instructions Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating...

Page 7: ...sequences which may occur if instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Label...

Page 8: ...re it is in good working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a w...

Page 9: ...se if any part is damaged worn or not work ing properly DO NOT use on ramps or inclines Only smooth level surfaces DO NOT use for lifting or carrying people DO NOT handle unbalanced unstable or loosel...

Page 10: ...r of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not do any dam age to the steel cons...

Page 11: ...loads above the loading capacity of the stacker It is suggested that when traveling without a load the forks be in the lowered position The speed of the stacker is increased by the degree of the rotat...

Page 12: ...e sure travel and work area is clear of obstructions Check overhead clearance before lifting loads or transporting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose termin...

Page 13: ...PECTION 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat r...

Page 14: ...fic pre cautions while working with and or charging batteries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the p...

Page 15: ...k to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure...

Page 16: ...rocedure for adjusting the idler wheel on the Southworth Stack N Go Under normal conditions this should not be necessary becaus the idler wheel has been adjusted at the factory Tools Needed Phillips h...

Page 17: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 17 SOUTHWORTH STACKER BODY COMPONENTS Item Description Qty 1 Leg Assy 3 2 Mast Assy 1 3 Lift Frame Assy 1 4 Rear Box Assy 1 5 Steering Assy 1...

Page 18: ...Battery Box Cover 1 23 Bolt 4 2 Drive Cover 1 13 Battery 2 24 Washer 4 3 Battery Charger 1 14 Battery Meter 1 25 Nut 4 4 Steering Cover 1 15 Key Switch 1 26 Caster Wheel 1 5 Body Weldment 1 16 E Stop...

Page 19: ...tion Qty 1 Mast Cover Plate 1 9 Washer 2 17 Chain Wheel Shaf 1 2 Screw 4 10 Screw 1 18 Nut 2 3 Screw 2 11 U Bolt 1 19 Chain Drawbar 1 4 Travel Switch Holder 1 12 Washer 2 20 Pin 2 5 Nut 2 13 Nut 2 21...

Page 20: ...1 3 Cover Lock Plate 1 18 Drive Wheel Sleeve 1 33 Screw 1 4 Bolt 2 19 Bearing 1 34 Spring 1 5 Washer 2 20 Steering Weld Base 1 35 Screw 2 6 Washer 2 21 Drive Wheel 1 36 Pin 1 7 Nut 2 22 Washer 4 37 Lo...

Page 21: ...ew M6x12 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet Big 1 7105 Electrical Outlet Small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 7110...

Page 22: ...1 Screw 3 10 Screw 3 19 Snap Ring 1 28 Flat Key 1 2 Bearing Cover 1 11 Housing 1 20 Bearing 1 3 Snap Ring 1 12 Seal Ring 1 21 Seal 1 4 Brake 1 13 Annular Gear 1 22 Wheel 1 5 Ring 1 14 Spring Washer 3...

Page 23: ...Connector 1 3 Hoop Clamp 1 4 Contactor 1 5 Connect Shaft 1 6 Center Block 1 7 Flow Control Valve 1 8 Relief Valve 1 9 Bolt 1 10 Return Pipe 2 11 Suction Pipe 1 12 Suction Pipe Adapto 2 13 Filter 1 14...

Page 24: ...N Go CYLINDER ASSEMBLY Item Description Qty Item Description Qty Item Description Qty 1 Velocity Valve 1 5 Wearable Ring 1 9 Dustproof Ring 1 2 Cylinder Barrel 1 6 Piston 1 10 Wearable Ring 2 3 Nut 1...

Page 25: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 25 SOUTHWORTH...

Page 26: ...26 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Page 27: ...EA LD DCL 3 00X3 00 NOTICE BATTERY DISCHARG 10085658 8 1 EA BK LD DCL STACK N GO 10061353 7 1 EA BK LD DCL 3 25X2 00 CAPACITY 3000 LBS AT 10058406 6 1 EA BK LD DCL 3 25X2 00 CAPACITY 2500 LBS AT 1006...

Page 28: ...When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department Parts are s...

Page 29: ...be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Southworth Products This limited warranty does not cover labor expense for removal o...