Southworth UDLV-150, Owner'S Manual

Page 1: ...Southworth Products Corp P O Box 1380 Portland Maine 04104 1380 Distributed by Ergonomic Partners Email sales ergonomicpartners com Web www ergonomicpartners com PH 314 884 8884 FAX 800 570 5584 July 2015 Model ____________________ Serial ____________________ ...

Page 2: ...at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com under E Parts Service you will fi nd a complete list of current owner s manuals to print ...

Page 3: ...HE DANDY LEVELER 3 TABLE OF CONTENTS RESPONSIBILITY OF OWNERS AND USERS 4 SAFETY 5 6 SPECIFICATIONS 7 USING THE UD DANDY LEVELER 7 ASSEMBLY 8 9 PARTS LISTS 10 15 ORDERING REPLACEMENT PARTS 16 WARRANTY 17 ...

Page 4: ...fied personnel in conformance with Southworth s instruc tions Operators Only trained personnel and authorized personnel shall be permitted to operate the equip ment Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating instruc tions and safety rules Inspected the device for proper operation and condition Any suspect i...

Page 5: ...n and safety rules in this manual and the DANDY LIFT Operator s Manual may result in death or serious injury Many of the hazards identified in the operating instruction manual are also safety hazards when performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine You read understand and obey Manufacture s instructions and safety rules Employer ...

Page 6: ...t you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Orange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of t...

Page 7: ...ar each equipped with stopper 125 two swivel casters on rear each equipped with stopper Tare Weight kg 34 84 USING THE UD DANDY LEVELER 1 Distribute a load evenly on the table when loading or unloading 2 Apply the parking brake when using the UD Dandy Leveler in a stationary position If nec essary take other measures to make the frame stationary 3 When transporting a load on the UD Dandy Leveler p...

Page 8: ...er and Pin R are removed Fig 3 Left turns the steering wheel Match the sticker with Load adjustment sticker UDLV 150 150kg UDLV 500 500kg Fig 4 Insert Spring shaft pin in Spring holder Upper and fix it with Washer and Pin R Lifting the platform again and pull lock pin After roller passes insert lock pin scissors become free Fig 2 Fix UD Handle with Spring washer Toothed lock washer and Nut This as...

Page 9: ...Asjust the spring by placing the handle to the maximum load weight you will use Fig 4 C A U T I O N When making adjustment for a load weight empty the table and be sure to apply the caster stopper so that the Leveler does not move Always use the caster stopper at the time of work 2 Assembling the UD Handle Remove the nut and spring washer of the UD handle and place the handle in the fasten ing uni...

Page 10: ...EVELER PLATFORM PARTS LIST No UDLV 150 UDLV 500 1 Platform NH200010 1 N1200010 1 2 Roller Stopper 2 NH210010 2 NH210010 2 3 Spring Washer 0980853 4 0980853 4 4 Hexagon Head Bolt 0110816 4 0110816 4 UDLV 150 UDLV 500 ...

Page 11: ...9 Ring Retaining C 0321201 2 0321601 4 10 Lever Box NH330000 1 NI330000 1 11 Pin Pivot NH340050 2 NH340050 2 12 Washer 0911616 2 0911616 2 13 U Nut 0811282 03 2 0811282 03 2 14 Spring Shaft Pin NH410010 1 NI410010 1 15 Washer 0911215 1 0911616 1 16 Pin R 0341212 1 0341616 1 17 Support Nut lower NH340010 1 NI340010 1 18 Handle Knob NH340061 1 NI340061 1 19 Spring Ping 0410820 1 0410820 1 20 Screw N...

Page 12: ... LIST No Description UDLV 150 UDLV 500 1 Frame NH100000 1 NI100000 1 2 Roller Stopper NH370010 1 NH370010 1 3 Spring Washer 0980853 2 0980853 2 4 Hexagon Head Bolt 0110816 2 0110816 2 5 Lock Pin NH380000 1 NI380000 1 UDLV 150 UDLV 500 ...

Page 13: ...ption UDLV 150 UDLV 500 1 UD Handle NS220011 1 ND220011 1 2 Name Plate NH230011 1 NI230011 1 3 Cross Recessed Head Tapping Screw 0283413 4 0283413 4 4 Toothed Lock Washer 0992085 2 4 Spring Washer 0982057 2 5 Nut 0812011 2 0812011 2 UDLV 150 UDLV 500 ...

Page 14: ...n UDLV 150 UDLV 500 1 Spring Holder upper NH740010 1 NI711010 1 2 Spring Holder lower NH730010 1 NI712010 1 3 Spring NH720010 1 NI713010 1 4 Ring Retaining C 0321201 2 0321601 2 5 Spring Shaft NH410010 1 NH410010 1 6 Bush 1121200 4 1161600 4 UDLV 150 UDLV 500 ...

Page 15: ...ELER 15 CASTER PARTS LIST No Description UDLV 150 UDLV 500 1 Front Caster K SKK R100 2 38 WK 130R 2 2 Rear Caster JS SKK R100 2 38 WJS 130R 2 3 Screw 0110814 16 0111020 16 4 Collar Hexagon Nut 0810832 16 0811032 16 ...

Page 16: ...rder replacement parts please call the Parts Department at 207 878 0700 Parts are shipped subject to the following terms FOB factory Returns only with the approval of our parts department Payment net 30 days except parts covered by warranty Freight collect except parts covered by warranty The warranty for repair parts is 30 days from date of shipment Parts replaced under warranty are on a charge c...

Page 17: ... or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Southworth Products Corp shall not be liable for any direct or consequential damages arising out of such noncompliance Southworth Products Corp s obligation under this warranty is limited to the replacement or repair of defective components at its fac...

Page 18: ... staff has over 400 years of engineering experience If one of our standard products does not meet your needs our engineers can custom design equipment specifically suited to your material handling application Spring PalletPal Load Leveler Lift with Flush Mount Turntable Portable Container Tilters Roll on Level Loaders Portable Lifts Floor to Mezzanine Lifts Stack n Go Powered Stacker Pallet Rotato...

Page 19: ...th Products Corp P O Box 1380 Portland Maine 04104 1380 Distributed by Ergonomic Partners Email sales ergonomicpartners com Web www ergonomicpartners com PH 314 884 8884 FAX 800 570 5584 November 2015 Model ____________________ Serial ____________________ ...

Page 20: ...at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com under E Parts Service you will fi nd a complete list of current owner s manuals to print ...

Page 21: ...3 TABLE OF CONTENTS RESPONSIBILITY OF OWNERS AND USERS 4 SAFETY ALERT SYMBOLS AND SIGNAL WORDS 5 SAFETY 6 SPECIFICATIONS 7 USING THE DANDY LEVELER 7 8 ASSEMBLY 8 PARTS LISTS 9 14 ORDERING REPLACEMENT PARTS 15 WARRANTY 16 ...

Page 22: ...fied personnel in conformance with Southworth s instruc tions Operators Only trained personnel and authorized personnel shall be permitted to operate the equip ment Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating instruc tions and safety rules Inspected the device for proper operation and condition Any suspect i...

Page 23: ...t you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Orange Background For use with CAUTION signal word Yellow Background Signal Words The meaning of different signal words as defined by ANSI Standard Z535 4 indicates the relative seriousness of t...

Page 24: ...n and safety rules in this manual and the DANDY LIFT Operator s Manual may result in death or serious injury Many of the hazards identified in the operating instruction manual are also safety hazards when performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine You read understand and obey Manufacture s instructions and safety rules Employer ...

Page 25: ...75 100 150 100 200 300 400 500 Max Table Height mm 665 800 Min Table Height mm 275 380 Table Size mm 710 x 450 910 x 600 Casters mm 100 two swivel casters on rear each equipped with stopper 125 two swivel casters on rear each equipped with stopper Tare Weight kg 36 86 USING THE DANDY LEVELER 1 Distribute a load evenly on the table when loading or unloading 2 Apply the parking brake when using the ...

Page 26: ...Lift up the table by both ends and removed the Lock pin on the right side of the frame Holding up the table place the Lock pin in the slopper hole This assembly should be done by two people C A U T I O N The Lock pin functions as a stopper when it is placed on the outside of the roller The stopper has no function on the inside of the roller When assembling the unit be sure to place the Lock pin on...

Page 27: ...st response to the load weight you use Asjust the spring by placing the handle to the maximum load weight you will use C A U T I O N When making adjustment for a load weight empty the table and be sure to apply the caster stopper so that the Leveler does not move PLATFORM PARTS LIST No DLV 150 DLV 500 1 Platform NH200010 1 N1200010 1 2 Roller Stopper 2 NH210010 2 NH210010 2 3 Spring Washer 0980853...

Page 28: ... 9 Ring Retaining C 0321201 2 0321601 4 10 Lever Box NH330000 1 NI330000 1 11 Pin Pivot NH340050 2 NH340050 2 12 Washer 0911616 2 0911616 2 13 U Nut 0811282 03 2 0811282 03 2 14 Spring Shaft Pin NH410010 1 NI410010 1 15 Washer 0911215 1 0911616 1 16 Pin R 0341212 1 0341616 1 17 Support Nut lower NH340010 1 NI340010 1 18 Handle Knob NH340061 1 NI340061 1 19 Spring Ping 0410820 1 0410820 1 20 Screw ...

Page 29: ...PARTS LIST No Description DLV 150 DLV 500 1 Frame NH100000 1 NI100000 1 2 Roller Stopper NH370010 1 NH370010 1 3 Spring Washer 0980853 2 0980853 2 4 Screw 0810812 01 2 0810812 01 2 5 Lock Pin NH380000 1 NI380000 1 DLV 150 DLV 500 ...

Page 30: ...HANDLE PARTS LIST No Description DLV 150 DLV 500 1 Handle NS220010 1 ND220011 1 2 Name Plate NH230010 1 NI230010 1 3 Pivet NH910060 4 NI910060 4 4 Spring Washer 0982057 2 0982057 2 5 Nut 0812011 2 0812011 2 DLV 150 DLV 500 ...

Page 31: ...LV 150 DLV 500 1 Spring Holder upper NH740010 1 NI711010 1 2 Spring Holder lower NH730010 1 NI712010 1 3 Spring NH720010 1 NI713010 1 4 Ring Retaining C 0321201 2 0321601 2 5 Spring Shaft NH410010 1 NH410010 1 6 Needle Bearing 1121200 4 1161600 4 DLV 150 DLV 500 ...

Page 32: ...S LIST No Description DLV 150 DLV 500 1 Front Caster K SKK R100S 2 38 WK 130R 2 2 Rear Caster J SKK R100S 2 38 WJS 130R 2 3 Screw 0110814 16 0111020 16 4 Spring Washer 0980813 16 0911014 16 5 Nut 0810812 16 0811012 16 DLV 150 DLV 500 ...

Page 33: ...rder replacement parts please call the Parts Department at 314 884 8884 Parts are shipped subject to the following terms FOB factory Returns only with the approval of our parts department Payment net 30 days except parts covered by warranty Freight collect except parts covered by warranty The warranty for repair parts is 30 days from date of shipment Parts replaced under warranty are on a charge c...

Page 34: ...or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Southworth Products Corp shall not be liable for any direct or consequential damages arising out of such noncompliance Southworth Products Corp s obligation under this warranty is limited to the replacement or repair of defective components at its fact...

Page 35: ... staff has over 400 years of engineering experience If one of our standard products does not meet your needs our engineers can custom design equipment specifically suited to your material handling application Spring PalletPal Load Leveler Lift with Flush Mount Turntable Portable Container Tilters Roll on Level Loaders Portable Lifts Floor to Mezzanine Lifts Stack n Go Powered Stacker Pallet Rotato...