SpacePak SIM-036, Installation Manual

Page 1: ... UNIT SPECIFICATION 3 Air Flow Direction 3 Dimensions 4 Specification Data 5 Typical Piping 5 SECTION 4 INSTALLATION 6 Choosing the Heat Pump 6 Install Location Clearances 6 Install Method 6 Provisions for Glycol 7 8 Low Ambient Features 8 Pressure Test 8 SECTION 5 WIRE CONTROLLER 9 Controller Details 9 28 SECTION 6 WIRING AND DEFINITIONS 29 Board Layout 29 32 I O Definitions 32 36 Parameter Defin...

Page 2: ...nsible if someone is injured or the unit is damaged as a result of improper installation troubleshooting unnecessary maintenance which is not described in this manual The unit must be installed by a licensed qualified installer It is vital that the below instructions are adhered to at all times to uphold the warranty The unit can only be opened or repaired by qualified installer or an authorised d...

Page 3: ...ification Horizontal air outlet Horizontal air outlets Water Out Water In Water Out Water In Remote control field installed Remote control field installed Max wired remote control distance is 600ft Max wired remote control distance is 600ft SIM 036 SIM 060 ...

Page 4: ... 4 Inverter Air to Water Heat Pump Specification Unit Dimensions inch SIM 036 SIM 060 ...

Page 5: ...0hz 230 1ph 60hz Compressor Quantity 1 1 Compressor Model Rotary Rotary Fan Quantity 1 2 Fan Power Input W 200 200 2 Max Fan Speed RPM 750 750 Noise dB A 54 58 Water Pressure Drop at rated flow PSI 6 10 Water Connection inch 1 1 1 4 Rated Water Flow GPM 7 12 32 Unit Net Dimensions L W H inch 38 6 x 18 3 x 35 4 39 x 17 x 52 Unit Shipping Dimensions L W H inch 40 9 x 19 3 x 36 2 42 x 18 x 53 Net Wei...

Page 6: ...h the wire access and be connected to the power supply terminals in the control box Then connect the 3 signal wire plugs of the wire controller and main controller External pump can be powered through main power terminals accessed through main power access on side of the units If an additional auxiliary heater is need to be controlled by the heat pump controller the relay or power of the aux heate...

Page 7: ...ystem all installations must have total circulating volumes equal to or greater than 7 1 2 gallons per nominal ton of the unit performance The greater of either heating or cooling produced In other words in the case of a four ton heat pump the minimum total system volume is 4x7 1 2 30 gallons Multiple heat pump installations that are operating in a staged configuration follow the same rule so that ...

Page 8: ... Glycol water must be inspected at least every 3 months or whenever a leak is detected to ensure the proper glycol concentration is maintained Pressure Test The System 1 Add water to the system as needed to raise the pressure to 25 PSIG verify that all system components are suitable for this pressure Verify that the pressure remains constant for at least one hour Locate and correct any leaks 2 Aft...

Page 9: ...Function of the Ports Display Window and Function If the display screen is not touched in 30s the screen will dim The screen will go to sleep after 2 minutes of no operation Touching the screen will wake up the controller again If the units selected is deg F the date and time will be displayed as MM DD YY Hr Min Wk If the units selected is deg C the display date and time will be displayed as DD MM...

Page 10: ...mpleted 2 When the unit is shutdown the main display will turn grey as illustrated below 3 When the unit is shutdown if the fast heating function is activated the color of the button for fast heating key is red if not the button will be white When R12 has not activated fast heating function the color of the icon will be grey 4 When the unit is shutdown if the timing switch function is activated th...

Page 11: ...de the display will show heating 2 When choosing Cooling mode the display will show cooling Mode Selection Under Slave Mode When choosing slave mode H02 1 the color of the buttons on the display will turn grey and are not clickable Target Temperature Setting Under Current Mode The different mode has different target temperature setting interface For example when choosing Cooling mode The target te...

Page 12: ...he main display window The color of fast heating key will be red 3 Press the fast heating function will be closed at the same time automatically return to the main display window The color of fast heating key will be white 4 When R12 is chosen to not use electric heater the color of fast heating key on the main display window and pop ups window will turn grey and are not clickable as illustrated b...

Page 13: ...as not been activated 2 Press On button and the button will be lightened then power on timer can be set Press On button repeatedly to switch between timer on and off 3 Press Off button and the button will be lightened then power off timer can be set Press Off button repeatedly to switch between timer on and off 4 When the timer is under closed status the time could not be set Only Use On Timer 1 W...

Page 14: ... beside are power off period b Press Hour for power on setting you can set the power on hour timer on the pop ups keyboard Press Min for power on setting you can set the power on min timer The setting range for Hour is 0 23 and for Min is 0 59 c Press Hour for shutdown setting you can set the shutdown hour timer on the pop ups keyboard Press Min for shutdown setting you can set the shutdown minute...

Page 15: ...15 Inverter Air to Water Heat Pump Return Status of current running parameter System time Mute function key means function off means function on Factory parameter Temperature curve Setting Display Window ...

Page 16: ...s Mute timer button to activate the quick mute function and timing mute mode When the unit s quick mute function are activated the icon will turn from to while when this function is turned off the icon will turn from to When the unit is in mute mode with the fan running the display will show rotation animation 5 Press Curve button to check the inlet and outlet water temperature 6 If a unit is with...

Page 17: ...djust the setting 3 Press the corresponding up and down arrow button of Year to adjust the year setting The setting range is from 2000 to 2100 Long press this button to continuously adjust the setting 4 Press the corresponding up and down arrow button of Hour to adjust the hour setting The setting range is from 0 to 23 Long press this button to continuously adjust the setting 5 Press the correspon...

Page 18: ...hown below Fast Mute 1 When the unit is under mute status the mute setting button will appear as mute icon and the pop ups window will show non mute icon 2 When the unit is under non mute status the mute setting button will appear as non mute icon and the pop ups window will show mute icon 3 Press the mute timer button in the pop ups window to enter the time mute interface ...

Page 19: ...e mute stop hours of the mute timer setting to set the stop hour ranging from 0 to 23 in the pop up keyboard of the mute timer Press the Time mute stop min to set the stop minute ranging from 0 to 59 of the mute timer 4 If the start time and end time are set to the same then the display will read fault notice Please set different time when pressing the Return button Pressing Back button to return ...

Page 20: ...one Page up Temperature return Clean key Current Current 5 When the mute timer is closed the button of Mute Timer will turn grey and will show Off All the time setting area will turn grey meaning that the mute timer are not activated and the timer can not be set ...

Page 21: ... x coordinate designates the battery status 6 The curve record enable a power off protection function 7 The parameter of H03 determines the enter interface to show the degrees Fahrenheit curve or degree Celsius curve When H03 equal to 0 the entering interface will show degree Celsius curve When H03 equal to 1 the entering interface will show degree Fahrenheit curve Parameter Password 1 Under the s...

Page 22: ...s The user can use these menus to display the current status of the compressor 4 way valve fan motors and other components within the unit Customer Parameter Interface Enter customer parameter interface by choosing Parameters on the customer interface then the customer parameter can be checked and set up The interface layout and operate are the same as on system parameter interface Press Return to...

Page 23: ...selection The conversion formula is as below a For parameters without return difference values C F 32 5 9 No special remark on the parameter page b For parameters with return difference values C F 5 9 With special remark on the parameter page 4 Editing the Slave Unit Address Press the value on the right side of the Slave Unit Address to edit the modbus slave unit address of the control The slave u...

Page 24: ...tart the system parameter uploading During the operation the control display will read Uploading in a red frame and all the buttons and functions will be disabled until the upload is completed If the upload is succeed the display will read Succeed in a frame if not the display will read Failed in a frame ...

Page 25: ... 25 Inverter Air to Water Heat Pump Parameter Download The operation and the displays are the same as System parameter Upload ...

Page 26: ...ailure will not be shown on the failure record 6 The failure record is provided with power off memory function if the record is deleted manually they will not be shown again in the record Screen Inspection 1 Click the area on the lower right corner on the loaded condition display for continuously 10 clicks in 4 seconds to access the screen inspection display 2 The screen inspection display contain...

Page 27: ...Water Heat Pump 5 The operation process are as below a Entering screen inspection display b Screen inspection display Shown every time when entering c Touch control inspection pictures Inspection on the corresponding area ...

Page 28: ...n display 4 4 It is able to display and change system operating parameter and setting parameter 4 5 It is designed with automatic protection function and automatic failure alarm function 4 6 Function of system protection compressor s three minute protection HP LP protection sensor protection water flow protection etc 4 7 The communication distance between the heat pump and wire controller is not l...

Page 29: ... 29 Inverter Air to Water Heat Pump Section 6 Wiring Diagrams Definitions ...

Page 30: ...mp Wiring Diagrams and Definitions CAUTION The Remote On Off and Remote Heat Cool inputs are for voltage free relay contacts only Any voltage introduced to the controls at these points will immediately destroy the primary unit control ...

Page 31: ...ring Diagrams and Definitions continued CAUTION The Remote On Off and Remote Heat Cool inputs are for voltage free relay contacts only Any voltage introduced to the controls at these points will immediately destroy the primary unit control ...

Page 32: ...ironment Temperature Sensor 20 AI 08 AI 20 Not Used 21 AI 21 Suction Pressure Input 22 AI 22 Discharge Pressure Input No Main Board Instruction 23 DI 01 High Voltage Switch Input 24 DI 02 Low Voltage Switch Input 25 DI 03 Flow Switch Input 26 DI 04 Emergency Switch Input 27 DI 05 Mode Switch 28 DI 06 Master and Slave Switch 29 DI 07 Electric Heating Overload Protection Switch 30 DI 08 DI 10 Not Us...

Page 33: ...mers the outlet water temperature of the heat pump and control anti freezing protection T03 Exhaust temperature AI DI 03 50K Control the high exhaust temperature protection and the electronic expansion valve T04 Tank temperature AI DI 08 10K Used for controlling compressor and electric heater start T05 Suction temperature AI DI 05 5K Control the electronic expansion valve T06 Coil temperature AI D...

Page 34: ...emp 30 10 C 1108 15 C 5 0 F Factory D09 Sliding Defrost Ambient dependent defrost 0 No 1 Yes 0 1 1109 1 1 Factory D10 Electric Heater Electric heat during defrost 0 No 1 Yes 0 1 1110 0 0 Factory D11 Defrost Frequency Compr Freq during Defrost 0 90hz 0 90 Hz 1111 70hz 70 Hz F Fan Speed Parameters F01 Max Speed in Heating Max Fan Speed in Heating 0 2000rpm 0 2000rpm 1059 1050rpm 1050 RPM Factory F02...

Page 35: ...pressor 0 30min 1170 1min 1 min Factory client P05 Manual control Manual pump override 0 No 1 Yes 1171 0 0 R Temperature Control Parameters R02 Heating Setpoint Heating Setpoint Return R08 to R09 1192 40 C 104 0 F Factory client R03 Cooling Setpoint Cooling Setpoint Return R10 to R11 1193 8 C 46 4 F Factory client R04 Power on return difference Start Differential 5 10 C 1194 2 C 3 6 F Factory Turn...

Page 36: ... 60 C 1212 45 C Factory Target water return Temp at end of ODR curve in Cooling R14 Electric Heater Start AT Electric Heat Operational Temp 10 30 C 1204 2 C 34 8 F Factory Heater is available when Ambient falls below this Temp R15 Delay of Electric Heater Electric Heat Start Delay 0 60min 1205 30min 30 0 Min Factory Heater is delayed by this time when Ambient is above R16 R16 Electric heater stat ...

Page 37: ...02 parameter A01 A03 or the suction pressure parameter A02 the unit will restart to run automatically 2 If the protection happens over 3 times within 30min the unit won t be restarted automatically Recovery only by manual A04 Shutdown Ambient Temp When the ambient temperature T07 is lower than A04 the unit won t start to run But there is still a primary winter protection function Electric heating ...

Page 38: ...ue to accumulate 5s and then start to up the frequency d Raise the frequency to the start frequency setting and maintain it for 3 minutes before automatically determining the inlet temperature Abnormal end of defrosting If the system turns off at the period of defrosting it will keep on defrosting until defrosting ends When detecting the HP switch is disconnected in the course of defrosting the he...

Page 39: ...tion is turned on the fan will run according to the parameter F13 if it needs to be turned on and exit the mute function after 8 hours The manual operation of fast mute during the timing mute will result in the time mute failure 2 When F10 1 enable the timing mute function During the time of F11 F12 including F11 excluding F12 if the fan needs to be turned on it will run according to the parameter...

Page 40: ...ol I Value H08 Frequency Control D Value H09 Min Frequency of compressor H10 Max Frequency of compressor H11 Type selection of compressor H12 Hand Drive Compressor Frequency H13 PFC Function Enable H15 Unit Address Parameter P Pump Parameter In normal modes of cooling heating and electrical heating the water pump will be started at least P04 time earlier and shut down 2 minutes later than the comp...

Page 41: ...is R03 When inlet water temperature R03 R05 the unit will turn off R04 Power on Return Difference R05 Standby Temp Difference R06 Min Hot Water Setpoint R07 Max Hot Water Setpoint R08 Min Heating Setpoint R09 Max Heating Setpoint R10 Min Cooling Setpoint R11 Max Cooling Setpoint R12 Electric Heating R13 Electric heater Start Difference R14 Electric heater Start AT R15 Delay of Electric Heater R16 ...

Page 42: ...ure in status interface will display P03 Water Tank Temp Sensor The wire controller will alarm and the temperature of tank water in main interface status interface and will display P17 Suction temp Sensor The wire controller won t alarm and the suction temperature in status interface will display P153 Coil temp Sensor The wire controller won t alarm and the coil temperature in status interface wil...

Page 43: ... Fault Inverter Board Alarm F21 Overload Alarm Alarm F14 Weak Magnetism Alarm No Alarm F20 IGBT Power Device Overhear Alarm No Alarm F22 AC Input OverCurrent Alarm No Alarm F23 EEPROM Fault Alarm No Alarm F24 Destroyed EEPROM Activation Ban Alarm Alarm F13 IPM Overheat Stop Alarm F25 LP 15V Underload Fault Alarm E08 Communication Fault Alarm F031 DC Fan Motor 1 Failure Alarm F032 DC Fan Motor 2 Fa...

Page 44: ... 44 Inverter Air to Water Heat Pump Troubleshooting Chart Possible Cause Possible Solution ...

Page 45: ... 45 Inverter Air to Water Heat Pump Troubleshooting continued Possible Causes for the Failure Possible Solutions ...

Page 46: ... Flow Switch x x 45W11 WG1212 01 Pressure Sensor x x 45W41 WG1213 01 Rear Panel x 45W41 WG1213 02 x 45W05 WG1216 01 Electrical Cover x x 45W41 WG1217 01 Side Panel x 45W41 WG1217 02 x 45W11 WG1218 01 Low Pressure Switch x x 45W11 WG1218 02 High Pressure Switch x x 45W28 WG1219 01 EEV x 45W28 WG1219 02 x 45W28 WG1220 01 Reversing Valve x 45W28 WG1220 02 x 45W09 WG1224 01 Two Pole Terminal x x 45W09...

Page 47: ... 47 Inverter Air to Water Heat Pump ...

Page 48: ...IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 800 465 8558 FAX 413 564 5815 IN CANADA 7555 TRANMERE DRIVE MISSISSAUGA ONTARIO L5S 1L4 905 670 5888 FAX 905 670 5782 ...