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©

 Copyright SPERIAN Respiratory Protection USA, LLC

April 2008 All Rights Reserved

P/N 764099 REV D 03/09

AN ISO 9001

REGISTERED

COMPANY

SPERIAN Respiratory Protection USA, LLC

3001 South Susan St., Santa Ana, CA 92704

Toll-Free 888.APR.SCBA or 714.545.0410

Fax 714.850.0299

www.sperianprotection.com

SURVIVAIR Opti-Fit

 Convertible Facepiece 

Models 7540/7640/7740/7541/7641/7741 

OPERATION and MAINTENANCE MANUAL

for Air Purifying Respirator (APR), Continuous Flow Supplied Air Respirator  

(CF–SAR), and Powered Air Purifying Respirator (PAPR) Configurations

WARNING

DO NOT USE your respirator until you read and completely understand this 

instruction manual. You are required to inspect the adapter prior to putting it 

into service. Please refer to the inspection procedures in this manual. Failure 

to comply with this warning may result in personal injury, illness, or death.

SURVIVAIR Opti-Fit

Convertible Facepiece

Air Purifying Respirator 

Low Profile Nozzle Plug

Powered Air Purifying 

Respirator Belt-mount Blower

CF-Supplied Air Respirator

P100 Filter Escape

CF-Supplied Air Respirator

Front-mount Breathing Tube

CF-Supplied Air Respirator

Side-mount Breathing Tube

Air Purifying Respirator 

Front Adapter Cap

Powered Air Purifying 

Respirator Mask-mount Blower

Summary of Contents for SURVIVAIR Opti-Fit 7540

Page 1: ...PAPR Configurations WARNING DO NOT USE your respirator until you read and completely understand this instruction manual You are required to inspect the adapter prior to putting it into service Please...

Page 2: ...pm for tight fitting facepieces or six cfm 170 lpm for hoods and or helmet G If airflow is cut off switch to filter and or cartridge and immediately exit to clean air H Follow established cartridge an...

Page 3: ...How to Use the Respirator 13 5 Doffing Instructions for APR Configuration 13 6 Chemical and Particulate Filter Service Life and Replacement 13 B Continuous Flow Supplied Air Respirator CF SAR Configur...

Page 4: ...air purifying blower This range of connections allows the SURVIVAIR Opti Fit Convertible facepiece to be configured through the use of additional compo nents as a supplied air respirator CF SAR or pow...

Page 5: ...following general warnings must be observed for proper operation of all air purifying APR continuous flow supplied air CF SAR and powered air purifying PAPR respirator configurations Additional warni...

Page 6: ...Limits REL Many chemi cals e g isocyanates Mercury etc have no physical warning properties and you cannot taste or smell the contaminants even though they may WARNING Continued Do not use this respir...

Page 7: ...e individuals Discontinue use if you experience an allergic reaction Discontinue use if you experience skin irritation or discoloration This product may provide less than adequate protection if improp...

Page 8: ...rt numbers Air Purifying Respirator APR SURVIVAIR Opti Fit Facepiece Side mount Tube CF Supplied Air Respirator CF SAR SURVIVAIR Opti Fit Facepiece Front mount Tube CF SAR 5 Pt Strap S M L 981500 9815...

Page 9: ...ible Facepiece Powered Air Purifying Respirator Mask mounted Blower Powered Air Purifying Respirator Belt mounted Blower PAPR CF SAR APR SURVIVAIR Opti Fit Convertible Facepiece Models 5 Pt Headstrap...

Page 10: ...SURVIVAIR Opti Fit Convertible Facepiece 7 B Parts List Matrix SURVIVAIR...

Page 11: ...ick coupler kit style Hansen 930840 Quick coupler kit style OBAC Table 3 Powered Air Purifying Respirator PAPR Belt Mounted Cartridges Part No Item Description 150100 OV Cartridge 150200 AG Cartridge...

Page 12: ...r locking tab from inside the lens and turning the adapter counterclockwise Figures 2 and 3 Insert the nozzle gasket item 25 P N 763016 into the nozzle port Figure 4 Thread in the nozzle plug item 26...

Page 13: ...tube and therefore the low profile nozzle plug kit cannot be used C Powered Air Purifying Respirator PAPR Both the mask mounted and belt mounted powered air purifying respirator PAPR configurations r...

Page 14: ...ING Continued for more than 8 hours or one shift even though the calculated service life estimate is greater that 8 hours or one shift These contaminants can mi grate through the canister even when th...

Page 15: ...3 Verify that two filters and or cartridges are at tached to the threaded side connectors of the facepiece 4 Adjust the top straps until one inch of strap ex tends through each buckle Fully loosen the...

Page 16: ...adjust the facepiece and head strap then retest If filter retain ers are used do not remove them after the fit check is completed Removing the filter retainers may shift the facepiece and break the fa...

Page 17: ...e depends on the user s breathing rate the characteristics of the contami nant and the environmental conditions such as temperature and humidity Saturated cartridges will leak trace amounts of contami...

Page 18: ...ry protection program per OSHA 29 CFR 1910 134 in place then these filters may be used continually but only for a maxi mum of 30 days or 40 total hours whichever comes first Even when used in non oil...

Page 19: ...s storage cylinders valves regulators fittings and oth er hardware must be large enough to deliver the air volume required by all users at peak demand You are responsible for air quality and complianc...

Page 20: ...ouplers and plugs FAILURE TO COMPLY WITH THIS WARNING MAY LEAD TO PERSONAL INJURY ILLNESS OR DEATH CAUTION Do not exceed the maximum continuous duty or maximum intermittent duty operat ing pressure of...

Page 21: ...ns An audible click should be heard when attaching the breathing tube to the front adapter port on the facepiece nozzle See Figure 13 Figure 13 Front Adapter Port and Screw Caps 6 Connect the air line...

Page 22: ...center the facepiece on your face See Figure 14 6 Hold the facepiece against your face and pull the straps over your head 7 Tighten the two lower straps temple straps then the top straps until a good...

Page 23: ...escape CF SAR configurations Cover the inlets of the filters with the palms of your hands or another suitable item such as a thin sheet of plastic or rubber NOTE Alternatively the P100 filters may be...

Page 24: ...seal to be dis turbed You must restore the facepiece to face seal and perform a fit check in a non hazardous environment before re entering the work area FAILURE TO COMPLY WITH THIS WARNING MAY LEAD T...

Page 25: ...100 you must use another type of respirator The service life of the filter depends on the charac teristics of the contaminant the user s breathing rate and the environmental conditions such as humidi...

Page 26: ...be charged at temperatures between 40 F and 80 F 4 5 C and 26 7 C Charg ing at higher temperatures may cause a re duction in capacity and may reduce battery pack life NOTE The battery switch may be le...

Page 27: ...he threaded blower inlets as shown in Figure 19 Figure 19 Blower Inlet Gaskets 2 If installing chemical cartridges remove the screw cap and plug from each cartridge Retain for reuse 3 Install the thre...

Page 28: ...DO NOT USE the PAPR Have the PAPR repaired by the SPERIAN factory repair center Using a PAPR that is operating improp erly may result in illness or death b Belt mounted PAPR Configuration Pre opera t...

Page 29: ...p erating improperly may result in illness or death 4 Donning Instructions for PAPR Configurations WARNING Always don remove and fit check the respirator in a safe uncontami nated area Prior to donnin...

Page 30: ...e neck strap if installed over your head 8 Place your chin against the chin cup and center the facepiece on your face See Figure 25 Figure 25 Place Chin in Chin Cup Hold the facepiece against your fac...

Page 31: ...airflow from the blower for both the mask mounted and belt mounted PAPR configurations the wearer can safely breathe through the blow er filter assembly until reaching an uncon taminated area WARNING...

Page 32: ...hange out schedule OSHA provides a rule of thumb method for determining the cartridge service life for mix tures The method addresses two situations The first is where the in dividual compounds of the...

Page 33: ...E filter as follows 1 Return to fresh air 2 Remove the combination cartridges or HE filter from the blower by turning counter clockwise Dispose of used cartridges in accordance with Federal state and...

Page 34: ...he hook latch and pulling the blower free of the facepiece Take care not to lose the o ring inside the blower connector c Immerse the facepiece top first in the solution until the exhalation valve is...

Page 35: ...Repair by the user is limited to replacement of com ponents listed in the Repair Tables of Section XV and as listed on the NIOSH approval lavel Disassembly should be performed only to the extent neces...

Page 36: ...MPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CONDITIONS To maintain this warranty this product must be used maintained and inspected as prescribed in the owner s instruction...

Page 37: ...5 Cuts nicks abrasions or excess stretching to the Nozzle Adapter O rings O RINGS TWIN SEALS Cuts nicks abrasions or excess stretching CARTRIDGE CONNECTORS 1 Cracks heat or impact damage 2 Cuts nicks...

Page 38: ...and facepiece turning on the blower and passing a fit test ampule P N 140098 near the facepiece breathing tube and blower If the wearer detects the banana oil odor a leak is detected Battery and Cord...

Page 39: ...er upward 3 To install engage the cover on the nozzle upper hook 4 Rotate cover downward until both lower latches engage the cover An au dible click should be heard Nozzle 1 Remove the nozzle cover as...

Page 40: ...www sperianprotection com...

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