Spirit Fitnes 1612685, Service Manual

Page 1: ...P Pi in nc co of ff fs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 1 16 61 12 26 68 85 5 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l All manuals and user guides at all guides com a...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT All manuals and user guides at all guides com...

Page 3: ...2685 Treadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 SLEEP Mode 7 4 RUN Mode 7 B FU...

Page 4: ...ab bl le e o of f C Co on nt te en nt ts s 2 2 3 controller debugging form 21 Diagrams and Schematics 22 APPENDIX A 26 1 TREADBELT ADJUSTMENT 26 APPENDIX B 28 1 TREADMILL LUBRICATION 28 APPENDIX C 29...

Page 5: ...Figure 2 Console Layout 22 Figure 3 Mechanical Layout 22 Figure 4 Main Controller information voltages 23 Figure 5 Function JK1 connector on Main Controller 23 Figure 6 Wiring Diagram 24 Figure 7 Sch...

Page 6: ...1612685 TREADMILL COMPONENTS a Safety key Magnetic key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit...

Page 7: ...y 2 MAIN CONTROLLER a Contains power supply and control circuits 3 TREADMILL MOTOR a Variable speed reversing 0 110 volt DC motor b Has three wires red black and green c If there is DC voltage on the...

Page 8: ...l l M Ma au ur ri ic ce e P Pi in nc co of ff fs s D De es sc cr ri ip pt ti io on n 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart All manua...

Page 9: ...the character HRS and TIME window displays total accumulated working time after 2 seconds dot matrix displays the character VER and SPEED window displays current software version In above process as O...

Page 10: ...er COUNT UP or COUNT DOWN System preset is COUNT UP if user sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 99 59 c WORK range is 0 00 to 99 59 d COUNT DOWN setup range is 10 00 to 9...

Page 11: ...unt up again 4 CALORIES a CALORIES divides into COUNT UP and COUNT DOWN System preset is COUNT UP if user sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 999 9 c WORK range is 0 00 t...

Page 12: ...program preset value in PROGRAM c STOP button non function d MODE button Press MODE button to select TIME DISTANCE and CALORIES that can press FAST or SLOW to set count down If MODE button is pressed...

Page 13: ...EADY Mode d In SCAN window display mode automatically shifts every 10 seconds e FAST button Press the button to increase your speed and each increase is 0 1mph km If button is pressed continuously the...

Page 14: ...e setting and enter next section of setting mode g Set Min SPEED Press FAST or SLOW button to adjust minimum speed value to 1 0 in SPEED window h Press START button to memorize above setting and enter...

Page 15: ...ti io on n 1 13 3 a Turn on the power switch press and hold the MODE and STOP key meanwhile Then enter the displaying which is total accumulated working distance and time b If want to clean the value...

Page 16: ...LESHOOTING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connect...

Page 17: ...Breaker is broken 9 ON OFF switch is broken 1 Plug the power cord into outlet 2 Plug the power cord into unit 3 Check the voltage of outlet 4 Replace with new power cord 5 Replace with new power cord...

Page 18: ...ents on console 1 Replace with new reed switch or console 2 Remove magnetic component beside safe key When press START treadmill doesn t start 1 Motor M or M wire isn t connected into right position 2...

Page 19: ...shut down the S_D light will be always bright Controller debugging form 2 Motor wires red black aren t plugged into controller 3 Computer cables not connected properly 4 Computer cables are broken or...

Page 20: ...cable got damage replace with new cable 7 Replace with new console SPEED windows display is not 0 5 to 13 0 km Monitor is not calibrated Calibrate the monitor The speed of the belt doesn t match conso...

Page 21: ...nected properly 3 The connector of SPEED CABLE UPPER or SPEED ADJUSTMENT SWITCH W CABLE damaged 4 Button of SPEED ADJUSTMENT SWITCH is broken 5 The connector of SPEED CABLE UPPER or SPEED ADJUSTMENT S...

Page 22: ...ser chest belt in front of console within 3 feet 3 Replace with new lithium battery type is CR2032 Chest belt too close to the treadmill Weak battery Replace with new lithium battery with type CR2032...

Page 23: ...lways ON If off fault condition exists Voltage is not correct Fuse is blown Transformer is no good Check the supply voltage is 110 120V Replace Fuse Replace controller LIMIT Limit the current of DC mo...

Page 24: ...ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 DIAGRAMS AND SCHEMATICS Figu...

Page 25: ...a am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 23 3 Figure 4 Main Controller information vo...

Page 26: ...on JK2 JK1 ALT6010 Core M M AC2 AC1 CONTROLLER SENSOR Wire 800mm JK1 300mm White Wire 300mm Black Wire AC SWITCH CONNECTOR 100mm Black Wire 150mm White Wire CONNECTOR 100mm Black Wire Groung Wire Gree...

Page 27: ...in nc co of ff fs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 1 1 8 88 88 8 7 70 07 7 1 18 88 80 0 D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 Figu...

Page 28: ...gure 8 If Treadbelt slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set th...

Page 29: ...to the Left a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 tur...

Page 30: ...er lubrication is required If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center...

Page 31: ...IX X C C 2 29 9 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red...

Page 32: ...PENDIX D Figure 12 Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the tr...

Page 33: ...distance the speed sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front...