Spirit XE 700, Service Manual

Page 1: ...SERVICE MANUAL XBU75 XBR95 XE700 ...

Page 2: ...5 Procedure 3 Test for AC voltae from generator 6 Procedure 4 Tighten seat carraige 7 Procedure 5 Engineering mode 8 XBU XBR XE Series Warranty Contacting Technical Service 9 Treadmill Warranty 10 Warranty Policy 11 Parts Order Form 12 Warranty Labor Credit Form 13 XBU75 Exploded view 14 Parts list 15 17 XBR95 Exploded view 18 Parts list 19 22 XE700 Exploded view 23 Parts list 24 26 ...

Page 3: ...emove the console and test the wire harness with a volt meter for DC voltage procedure 1 3 Make sure all wires are plugged into the controller securely 3 1 Remove side covers to access the controller 2 Check for DC voltage where main harness plugs into controller procedure 2 Rough while pedaling 1 Unplug the 3 wire connector with 2 red and 1 white wires and plug it into the other 3 pin connector o...

Page 4: ...Troubleshooting Guide MECHANICAL SYSTEM Loose seat carraige 1 See procedure 4 4 ...

Page 5: ... wires You will probably need to remove some of the glue from the back of the harness 2 4 Press start and set the resistance to level 1 At level 1 there should be aprox 130 volts At level 2 there should be aprox 78 volts Level 3 should be aprox 82 volts 2 5 If the reading is not close to these numbers the problem is either the console or the harness If the readings are what they should be go to ne...

Page 6: ... 3 2 Put meter leads on the two red wires of the generator harness as pictured 3 3 There should be an AC voltage reading as you begin to pedal and it should increase as you pedal faster 3 4 You can also test exactly the same way using the two black wires that come directly out of the generator 6 ...

Page 7: ...mm wrench 2 Press down on A with an 11mm wrench 3 While pressing down on A tighten the nyloc nut B 4 Use this procedure on all 4 seat wheel assemblies There are two wheels on each assembly By pressing down on A you are turning the assembly so that the inside wheel which is connected to B is pressed to the top of the track while the outer wheel which is connected to A remains pressed to the bottom ...

Page 8: ... Press ENTER Press all buttons on console Display Test Press ENTER Console will test each segment or LED Look to see if there are any burned out or not working Functions Sleep Mode On Off Press ENTER to turn on or off Pause Mode On Off Press ENTER to turn on or off Odometer Reset Press ENTER to reset Units English Metric Press ENTER to change Beep Sound On Off Press ENTER to turn on or off DA Test...

Page 9: ...und If you need an order shipped by another method you must pay for shipping CUSTOMER SERVICE Call 800 258 4555 Calling from Store Location Dial 1 to reach the first available technician or select the extension number for a particular technician You must have the serial number of the machine when you call Charles Wood Customer Support ext 626 Terry Jordan Customer Support ext 627 Kevin Thomas Cust...

Page 10: ...iding new or remanufactured parts at Spirit s option and technical support to our independent dealers and servicing organizations In the absence of a dealer or service organization these warranties will be administered by Spirit directly to a consumer An extended warranty period applies to the following components Bike and Elliptical Home Use Frame Lifetime Brake Lifetime All Parts 10 years Labor ...

Page 11: ...ich 1 Parts required for return are not returned to Spirit within 30 days 2 All paperwork is not completed or returned 3 Spirit confirms that work was not completed Warranty Labor Reimbursement Policy Spirit has established a set of guidelines that are fair to both independent service companies and to Spirit Our policy on labor warranty reimbursement is simple we pay a one time flat completion fee...

Page 12: ... be assumed that the part order is for stock We encourage all dealers to stock parts Spirit will always be fair to all dealers on credit for parts Spirit reserves the right to subject parts returns to a 20 restocking fee if Spirit determines that the dealer has excessively ordered parts randomly to repair a problem Buyer Signature_____________________________ Date____________ Shipping Instructions...

Page 13: ...epair Model Serial Number Owner s Name Owner s Address Selling Dealer Selling Dlr Acct Number Problem Repair Done Phone Number With Area Code Date Sold FACTORY USE ONLY QUANTITY PART NUMBER PART DESCRIPTION WTY TEST RESULTS UNIT PRICE WORK ORDER INVOICE TOTAL LABOR _________________________________________ WARRANTY ADMINISTRATOR TRIP LABOR Authorization No ___________________________ FAX TO SPIRIT...

Page 14: ...XBU75 Exploded View 14 ...

Page 15: ...T_Handgrip Foam 002067 25 1 x200Lx5T_Handgrip Foam 002066 26 Handpulse W CableAssembly 002120 26 1 HandpulseAssembly Top X 26 2 HandpulseAssembly Bottom X 27 On Off Switch 002032 29 Computer Cable 002068 30 Wire Brake Coil Harness 31 AC Generator Marness 002119 32 Connecting Wires 000303 33 Ground Wire 002070 34 Console 002165 34 1 Top Console Cover 34 2 Bottom Console Cover 006063 34 3 Deflector ...

Page 16: ...lat Washer 58 M5x12m m_Phillips Head Screw 030037 59 3 8 x2 _Thumb Head Socket Screw 022885 60 M4 12mm_Phillips Head Screw 61 5x16m m_Tapping Screw 010150 62 3x20 m m_Tapping Screw 000839 63 3 5x12 m m_Self Tapping Screw 010113 64 3 5x32 m m_Self Tapping Screw 000914 65 3x10 m m_Tapping Screw 010115 66 17_C Clip 000196 67 20_C Clip 002050 69 1 4 x 13 x1T_Flat Washer 000078 70 3 8 x 19 x1 5T_Flat W...

Page 17: ...r 030017 100 12 14mm Wrench 030036 102 8 16 1T_Flat Washer 103 8_Spilit Washer 030016 105 Handle Bar Cover 002114 106 Locking Knob 107 40x80_Center spatial wrap 002180 108 Handlebar Rubber End Cap 002183 109 SpeedAdjustment Thin Film Label 002161 110 Handgrip Switch Wire 002174 111 UP F1784_Handgrip Label 002178 112 DOWN F1785_Handgrip Label 002179 113 Slide Spacer 002175 Decal Side 002182 Hardwar...

Page 18: ...XBR95 Exploded View 18 ...

Page 19: ...nsole 002131 19 4 Face Plate Lens Cover 006134 19 5 Deflector Fan Grill 000983 19 6 Fan Grill Anchor 000807 19 7 Fan 000808 19 8 Fan Power Switch 000982 19 9 Rubber Key Pad A 002078 19 10 Rubber Key Pad G DISPLAY button 010233 19 11 Interface Daughter Board 002201 19 12 Receiver HR 002149 19 15 Console PCB Board 19 16 Console Key Board 20 Drive Pulley 000908 22 25x15_Foot Pad 010124 24 25 4_Button...

Page 20: ... Generator Brake 002123 56 Magnet 010041 57 Gas Cylinder 002151 58 Seat Recline Release Cable 002045 59 Seat Fore Aft Release Cable 002046 60 Wire Tie Mount 010083 61 Seat Bottom Cushion 002047 63 Mesh Seat Back 002048 64 Foam Front Handle Bar 002049 65 3 8 x 2 1 4 _Hex Head Screw 000063 66 1 4 x 3 4 _Hex Head Screw 030097 67 3 8 x4 _Hex Head Screw 030049 68 5 16 x15_Hex Head Screw 022803 69 5 16 ...

Page 21: ...n Head Socket Screw 000086 107 3 5x20_Self Tapping Screw 030021 108 M10x1 0_Nut 002052 109 3 8 x 7T_Nut 010108 110 3 8 x 2 _Thumb Head Socket Screw 022885 111 M5x10 14 2T_Thumb Head Socket Screw 030034 112 12 14mm Wrench 030036 113 13 15mm Wrench 030335 114 Phillips Head Screw Driver 023091 115 Combination M5 Allen Wrench Phillips Head Screw Driver 000072 116 Pedal L 002053 117 Pedal R 002054 118 ...

Page 22: ... Earphone Connecting Cable 150 Handle Switch Connecting Cable Coiled 002154 151 Handlebar Switch Cable 002155 155 Velcro Strap 002156 156 8 20 1T_White Washer 157 13 19 1T_Flat Washer 158 M4 12mm_Phillips Head Screw 159 M4 5T_Nylon Nut 030031 Hardware Kit 002176 Decal Side 002158 Decal Console 000820 No Description Spirit Part 22 ...

Page 23: ...XE700 Exploded View 23 ...

Page 24: ... 23 Carriage Bolt PedalAxle 000287 24 Retaining Bracket Aluminum Track 004021 26 6003_Bearing Slide Wheel 010043 27 8J 500_Belt 500J 1270J 000146 28 330_Drive Pulley 000908 29 35 x 10x 245 x 18T_Fly Wheel Brake 002043 30 15 x 7T_Magnet 010041 31 7x7x20L_Woodruff Key 000198 32 ConsoleAssembly 006066 32 1 Top Console Cover 006136 32 2 Bottom Console Cover 006063 32 3 Badge Console 002131 32 5 Deflec...

Page 25: ...ng Arm Cover L 006049 71 1 Connecting Arm Cover L X 72 Connecting Arm Cover R 006050 72 1 Connecting Arm Cover R X 74 5 16 x 15m m_Hex Head Screw 022803 75 3 8 x 2 1 4 _Hex Head Screw 020623 76 3 8 x 3 4 _Hex Head Screw 000060 77 3 8 x 3 3 4 _Hex Head Screw 021707 78 M8 x 50_Socket Head Cap Screw 22mm 022139 79 5 16 x 1 1 4 _Hex Head Screw 022763 80 5 16 3 4 _Hex Head Screw 020340 81 5 16 x 2 _But...

Page 26: ...ps Head Screw Driver 023091 128 3 8 x 2T_Spring Washer 000053 129 12m m_ Wrench 000342 131 3 8 x 30 x 2 0T_Flat Washer 006045 133 1 Drink Bottle 030059 134 17x 23 5 x 1T_Flat Washer 022975 137 5x19_Tapping Screw 030057 140 1 4 x13x1T_Flat Washer 000078 141 1 4 _Spring Washer 030026 143 M6 15_Phillips Head Screw 030038 145 3 5x16_Tapping Screw 022979 146 Wire Tie Mount 010083 147 Rear Shroud Retain...