SPT SPARCIN 9, Instructions For Use Manual

Page 1: ...HE SPARCIN 9 9C IN THE BEST WAY WITH THIS KNOWLEDGE AND A PROFESSIONAL APPROACH YOU WILL BE ABLE TO SOLVE MANY COMPLICATED CUTTING APPLICATIONS WITH THE SPARCIN 9 9C Rev 3 2 2017 07 19 STATE OF THE ARC PLASMA CUTTING TECHNOLOGY SPT Plasmateknik AB Visiting address Telephone 046 18 48 00 Box 4137 Höstbruksvägen 14 Telefax 046 18 48 09 SE 227 22 LUND SE 226 60 LUND Email info spt se Sweden Sweden In...

Page 2: ... INSTRUCTIONS 5 4 GENERAL INFORMATION ON PLASMA CUTTING 7 5 ACCESSORIES FOR MANUAL CUTTING 11 6 CHANGING CONSUMABLES 12 7 MAINTENANCE 13 8 TROUBLE SHOOTING 14 9 PERSONAL PROTECTION 15 10 WARRANTY 16 11 SPARE PARTS LIST 18 12 TORCH TORCH PARTS LISTS 19 13 WIRING DIAGRAM POWER SOURCE 31 ...

Page 3: ...V on request Main fuse 16A slow blow Process power 120V 20 80A Duty cycle 60 Maximum power 12 kVA Power factor 0 95 Open circuit voltage 200V Gas pre flow 1 sec Gas post flow 5 sec Dimensions SPARCIN 9 SPARCIN 9C Length 550mm 550mm Width 300mm 300mm Height 310mm 460mm Weight 22kg 28kg ...

Page 4: ...ch damage is NOT covered by the warranty The generator must supply minimum 15 kVA exclusively for the SPARCIN 9 9C Gas supply SPARCIN 9 only Air plasma cutting Connect the compressed air to the filter regulator and adjust to 3 5 4 bar Gas plasma cutting Connect the constant flow regulator of the gas cylinder to the filter regulator and adjust to 3 5 4 bar The gas flow should be approx 18 l min IMP...

Page 5: ...les part no 199 108 made for profile cutting Contact cutting is suitable for cutting up to 4 mm plate thickness Distance cutting Keep a distance of a few millimetres between the nozzle and the work piece The accessories for distance cutting are the distance cutting guide part no 199107 199124 the distance roller part no 299028 299030 and the circle cutting bar part no 299079 299082 After activatin...

Page 6: ...ates use the nozzle marked 1 1 part no 199001 PLEASE NOTE The plasma cutting torch is a component designed for high power outputs Please handle the torch body and hose assembly with care With the proper handling by an operator with the proper knowledge the lifetime of the cutting torch will be very long and the low wear on nozzles and electrodes will give good cutting economy A damaged hose assemb...

Page 7: ...nitrogen as plasma generating gas you can reduce the amount of chrome oxide in the kerf When cutting with nitrogen the gas electrode as well as the air electrode may be used To further improve the kerf quality a mixture of 10 hydrogen in nitrogen NH10 may be used Since this mixture contains hydrogen a tendency to develop dross may occur This can be minimised if not eliminated by very precisely adj...

Page 8: ...the first step is to assure that the plasma cutting system is properly installed an adjusted The cut quality is primarily determined from angle deviation dross formation and the surface of the kerf Angle deviation The angle deviation is either positive or negative A positive angle deviation V shaped occurs as a result of more material being removed in the upper part than the lower part of the cut ...

Page 9: ... formation by increasing cutting speed Dross formation as a result of too high cutting speed This type of dross formation occurs when the cutting speed is too high The dross looks like drops of molten metal and is hard to remove By lowering the cutting speed the dross formation can be reduced If reducing the speed does not solve the problem it may help to lower the distance between nozzle and work...

Page 10: ...sing electrode lifetime When piercing the torch must not be too close to the work piece Program the sequence so that the plasma arc goes out before the torch goes over the edge of the work piece If the pilot arc re ignites the electrode lifetime is reduced The electrode lifetime can be increased by programming the sequence so that several parts are cut in one sequence thereby reducing the number o...

Page 11: ...de and extended protective cup This is useful for cutting in narrow places corners etc Contact cutting nozzle By dragging the nozzle directly against the work piece a good cut quality can be obtained in material thickness up to 4 mm Note that contact cutting is only allowed with cutting current up to 40 A Cutting wagon For both SPARCUT XL art No 299028 and DURACUT art No 299030 there is a four whe...

Page 12: ...LES 1 After removing the protective cup loosen the nozzle with the nozzle tool All the consumables can now be removed 2 Please observe carefully the correct assembly of the consumables 3 Tighten the nozzle with the nozzle tool 4 Tighten the protective cup Electrode insulator Protective cup Electrode Nozzle Torch body ...

Page 13: ...arefully inspect the torch body and the hose assembly with regard to any damage or leakage of air gas or water mechanical damage or other NEVER USE A TORCH WITH A DAMAGED TORCH BODY OR HOSE ASSEMBLY Every six months Remove the plates from the machine Inspect cable connections Blow away dust and dirt with compressed air Check coolant level if necessary fill up with distilled or de ionised water Coo...

Page 14: ...de insulator check and if necessary adjust inlet air gas pressure to 3 5 4 bar If possible check air gas flow approx 18 l min Too high air gas flow will prevent the pilot arc from striking If the pilot arc is not stable too high air gas flow adjust inlet pressure to 3 5 4 bar the machine is working two phase check mains fuses Inferior performance or cutting quality check inlet air gas pressure 3 5...

Page 15: ... persons near the work place should use some appropriate protection The naked skin must be protected by wearing working clothes and protective gloves The eyes and face must be covered by an appropriate shield with glasses to protect from UV radiation Noise Plasma cutting may produce some heavy noise Always use good ear protection Fumes The operator and people near the work place should avoid as mu...

Page 16: ...wer supply generator normal power supply if generator information is needed about the rating and type of generator When a machine is taken in for warranty repair it is required that the torch also is brought in with the consumables mounted that were there when the fault occurred The serial number must be clearly visible The user is responsible for limiting the damage by immediately stopping using ...

Page 17: ...d service personnel renders the warranty void A modified product will be restored to the original state at the expense of the customer prior to any repair as SPT can not be responsible for the function of its products otherwise The remaining warranty period spare parts guarantee Following the guarantee repair the warranty period for the repaired or replacement product will be valid until the end o...

Page 18: ...9045 SPARCUT 6m plasma cutting torch Sparcin 9C 221012 Switching PCB 80A 221013 PWM PCB 80A 221007 Ignition PCB 221011 Rectifying PCB 80A 100015 Rectifier bridge DB35 12 110001 Capacitor 0 1µF 127002 Potentiometer CURRENT 141008 Main power switch 150001 READY lamp 154017 Fan 154012 Coolant fan 262020 Water pump 191021 Manometer 235005 Control trafo SPARCIN 236006 Pulse transformer ...

Page 19: ...SPARCIN 9 SPARCIN 9C 19 12 TORCH TORCH PARTS LISTS SPARCUT XL LIQUID COOLED MANUAL TORCH 11 6c 5 4 3b 14 13 4 6a 7a 5 7b 3a 1a 8 12 10 9 19a 20 22 23 24 21 16 17a ...

Page 20: ...SPARCIN 9 SPARCIN 9C 20 SPARCUT XL M LIQUID COOLED MACHINE TORCH 11 22 24 10 9 1b 17b 21 6a 3a 4 5 13 12 14 30 19b ...

Page 21: ...SPARCIN 9 SPARCIN 9C 21 DURACUT LIQUID COOLED MANUAL TORCH 5 7a 3a 4 6b 7b 1d 8 3b 12 13 11 9 10 21 19a 20 24 22 23 16 18 17a 14 6c 4 5 ...

Page 22: ...SPARCIN 9 SPARCIN 9C 22 DURACUT 90 LIQUID COOLED MANUAL TORCH 7a 6c 3b 4 5 7b 14 13 6b 5 4 3a 1c 8 12 11 9 10 19a 20 22 23 24 21 16 18 17a ...

Page 23: ...SPARCIN 9 SPARCIN 9C 23 BAZOOCUT SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH 3a 4 5 44 43 42 41 40 39 38 6d 35 37 36 57 56 ...

Page 24: ...SPARCIN 9 SPARCIN 9C 24 EXCALIBUR SERVICEABLE HEAVY DUTY PLASMA CUTTING TORCH WITH DIRECT WATER COOLED ELECTRODE 3d 4 5 44 43 42 59 40 39 58 6d 35 37 36 57 56 61 60 62 ...

Page 25: ...SPARCIN 9 SPARCIN 9C 25 HOSE ASSEMBLY BAZOOCUT EXCALIBUR 49 45 51 13 52 50 50 48 55 46 47 Pilot connection Cutting current connection Gas Coolant out Coolant in Coolant in Coolant out 54 53 ...

Page 26: ...112 199203 9 10 11 12 22 Nozzle 2 2 for gouging Nozzle 3 0 for gouging Nozzle 1 1S Nozzle 1 4S Protective cup PTFE Protective cup PTFE for DURACUT DURACUT 90 Protective cup for gouging Duracut Protective cup PTFE for BAZOOCUT Spatter shield for DURACUT DURACUT 90 Not shown in picture Distance cutting guide Distance cutting guide brass Nozzle extension 40mm for gouging Nozzle extension 20mm for use...

Page 27: ...mbly for machine torch Type I 299034 6m 299035 12m 299036 20m Hose assembly for machine torch Type II III 299048 6m 299049 12m 299050 20m 20 199110 Protective hose Type I 199111 Protective hose Type II III 23 183202 Control cable 24 Gas hose without throttle pin 299006 6m 299040 12m 299043 20m 35 199157 Cover 36 299101 Front piece with holder 37 199161 Nylon screw 38 199155 Electrical connector 39...

Page 28: ...e 299107 EXCALIBUR torch head complete 55 Hose assembly BAZOOCUT EXCALIBUR Type I 299083 6m 299084 12m 299085 20m Hose assembly BAZOOCUT EXCALIBUR Type II 299086 6m 299087 12m 299088 20m 56 199186 Nylon nut 57 199187 Nylon screw 58 199189 Electrical connector EXCALIBUR 59 199188 Contact piece EXCALIBUR 60 199190 O ring inner contact piece EXCALIBUR 61 199191 O ring inner electrical connector EXCAL...

Page 29: ... Type I 399008 SPARCUT XL M 20m Type I 399012 SPARCUT XL M 6m Type II 399013 SPARCUT XL M 12m Type II 399014 SPARCUT XL M 20m Type II 399046 SPARCUT XL M 6m Type III 399020 SPARCSPLIT 6m Type I 399021 SPARCSPLIT 12m Type I 399022 SPARCSPLIT 20m Type I 399030 SPARCSPLIT 6m Type II 399031 SPARCSPLIT 12m Type II 399032 SPARCSPLIT 20m Type II 399048 SPARCSPLIT 6m Type III 399033 DURACUT 6m Type I 3990...

Page 30: ...SPARCIN 9 SPARCIN 9C 30 399058 EXCALIBUR 6m Type II 399059 EXCALIBUR 12m Type II 399060 EXCALIBUR 20m Type II ...

Page 31: ... A 2 AD1 A C 1 A3 D B A1 D 1 AD2 C 2 B A2 1 A4 2 12 11 10 70 10 51 20 POL BANDKABEL 52 50 42 49 LA1 61 64 9 A1 2 REGLERKORT E2 ART NR 221013 7 8 D1 D2 L2 D3 D4 T1 E1 8 7 6 5 K F SPT Plasmateknik AB Huvudschema SPARCIN 9 Nr 213 007 1996 11 12 PJM P A3 1 2 65 60 45 44 48 5 4 8 6 1 3 46 41 43 MV1 400V 0V 27 230V T3 24V 0V 13 5V 14 12 74 73 D5 6 24 1 2 3 A2 17 L1A L3A L2A E5 EMC FILTER 221010 22 31 33...

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