Stahl 282303, Operating Instructions Manual

Page 1: ...EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Operating instructions Additional languages r stahl com EN Floodlight LED Series 6525 2 ...

Page 2: ... 4 2 3 Symbols on the device 5 3 Safety notes 5 3 1 Operating instructions storage 5 3 2 Safe use 5 3 3 Intended Use 6 3 4 Modifications and alterations 6 4 Function and device design 6 4 1 Function 6 4 2 Device design 7 5 Technical data 8 6 Transport and storage 14 7 Mounting and installation 15 7 1 Dimensions fastening dimensions 15 7 2 Mounting dismounting operating position 17 7 3 Installation...

Page 3: ...ation of Conformity r stahl com The device has IECEx approval For certificate please refer to the IECEx homepage http iecex iec ch Further national certificates can be downloaded via the following link https r stahl com en global support downloads R STAHL Schaltgeräte GmbH Am Bahnhof 30 74638 Waldenburg Germany R STAHL P LTD Plot No 5 Malrosapuram Road Sengundram Indl Area Singaperumal Koil Kanche...

Page 4: ...sequences of danger Taking countermeasures to avoid the danger or damage Symbol Meaning Tips and recommendations on the use of the device Danger due to explosive atmosphere Danger due to live components Risk of damage to the eyes caused by optical radiation DANGER Danger to persons Non compliance with the instruction results in severe or fatal injuries to persons WARNING Danger to persons Non comp...

Page 5: ...hnical data We cannot be held liable for damage to the device caused by incorrect or unauthorised use or non compliance with these operating instructions For assembly and installation Observe national assembly and installation regulations e g IEC EN 60079 14 Observe national safety and accident prevention regulations During installation and operation observe the information characteristic values a...

Page 6: ... is equipment used for lighting areas work equipment and objects It can be used indoors and outdoors The floodlight is certified for use in Zones 2 21 and 22 hazardous areas DANGER Explosion hazard due to modifications and alterations to the device Non compliance results in severe or fatal injuries Do not modify or alter the device No liability or warranty for damage resulting from modifications a...

Page 7: ...EN EN EN EN EN EN EN EN EN EN EN EN Floodlight LED Series 6525 2 4 2 Device design 22206E00 1 External PE connection 7 Mounting bracket 2 Stopping plug 8 Connection terminal 3 Cable entry 9 Cover connection enclosure 4 Enclosure 10 Seal connection enclosure 5 LED 11 Control gear 6 Luminaire glass cover 12 Heat sink ...

Page 8: ...2 E II 2 D Ex tb op is IIIC T80 C T100 C Db 1 When the through wiring IN 10 A and the luminaire is not mounted facing upwards in the position of the control gear Certifications and certificates Certificates IECEx ATEX Variant Driver Ambient tem perature Tem perature class Max surface tem perature 6525 21 17 100 W Standard 60 C T6 1 T5 80 C 6525 21 17 100 W Standard 50 C T6 80 C 6525 2 15 6525 2 16...

Page 9: ...rcuit breaker Variant Voltage Ipeak Δt B10 B16 B20 B25 C10 C16 C20 C25 100 W 160 W 110 V AC 32 A 560 ms 3 5 6 7 3 5 9 9 230 V AC 57 A 500 ms 2 4 5 6 4 7 9 11 277 V AC 75 5 A 550 ms 1 2 3 4 2 4 7 7 225 W 110 V AC 36 A 500 ms 2 4 5 6 3 4 7 7 230 V AC 64 A 500 ms 2 3 4 6 4 6 8 10 277 V AC 78 5 A 550 ms 1 3 3 4 3 5 8 8 Inrush current light fittings per circuit breaker Variant Voltage Ipeak Δt B10 B16 ...

Page 10: ...internal PE connection Luminous characteristics Standard Light colour Neutral white Colour temperature K 5 000 K Colour rendering Ra 80 Application example lighting of desktops Technical Data 6525 2 1 5 6525 2 3 5 6525 2 5 5 Variant 100 W 160 W 225 W Power consumption W 100 155 220 Wide beam Luminous flux lm 10 824 15 550 20 909 Luminaire efficacy lm W 108 100 95 Medium beam Luminous flux lm 10 70...

Page 11: ... 2 3 4 6525 2 5 4 Variant 100 W 160 W 225 W Power consumption W 100 155 220 Wide beam Luminous flux lm 10 455 15 020 20 196 Luminaire efficacy lm W 102 94 92 Medium beam Luminous flux lm 10 336 14 888 20 196 Luminaire efficacy lm W 103 96 92 Narrow beam Luminous flux lm 10 710 15 283 20 757 Luminaire efficacy lm W 107 99 94 6525 2 1 1 6525 2 3 1 6525 2 5 1 Variant 100 W 160 W 225 W Power consumpti...

Page 12: ... EN EN EN EN EN EN EN EN EN Floodlight LED Series 6525 2 Luminous flux decline during DC operation to 50 only type 6525 22 22195E00 Technical Data 100 80 60 40 20 0 30 C 35 C 40 C 45 C 50 C 55 C 60 C 120 6525 21 100 80 60 40 20 0 30 C 35 C 40 C 45 C 50 C 55 C 60 C 120 6525 22 100 W 160 W 225 W 100 W 160 W 225 W ...

Page 13: ...t strength IK code IK10 IEC 62262 Material Enclosure cover and bracket Enclosure colours Colour white similar to RAL 9010 Seal cover Foamed silicone in luminaire cover Luminaire glass cover Toughened glass Luminaire locking Cheese head screws TORX M6 Technical Data L90B50 66 000 h at Tamax LxBy At the end of the service life Luminous flux declines to x percent Up to y percent of all luminaires fal...

Page 14: ...pening for the restricted breathing test 1 x stopping plug Series 8290 6525 22 1 x cable gland Series CMP A2F 2 x stopping plugs Series 8290 Connection Spring clamp terminals Standard 5 pole L1 L2 L3 N PE with DALI 7 pole L1 L2 L3 N PE D1 D2 Clamping range 1x 1 5 to 6 mm2 solid 1x 1 5 to 4 mm2 finely stranded 1x 1 5 to 6 mm2 finely stranded with core end sleeves 2 free clamping units per pole avai...

Page 15: ...xternal influences i e pressure conditions chemical mechanical thermal and electric impact such as vibration humidity and corrosion see IEC EN 60079 14 The device must only be installed by trained qualified personnel who is familiar with the relevant standards NOTICE Malfunction or device damage caused by condensation Non compliance can result in material damage operate the luminaire continuously ...

Page 16: ...25 W 6525 22 Variant 160 W Variant 225 W Floodlights with ring eyes Heat sink without fins 6525 21 Variant 100 W Variant 160 W 6525 22 Variant 100 W Dimensional drawings all dimensions in mm inches Subject to modification 60 2 36 3 x 13 Ø 3 x 0 51 Ø 405 15 94 380 14 96 445 17 52 250 9 84 20 0 79 3 0 12 R 20 R 0 79 363 14 29 363 1 38 8 50 Ø Ø 0 33 13 x 8 50 Ø 13 x 0 33 Ø 555 50 21 87 330 12 99 84 3...

Page 17: ...ces and or direct sunlight risk of change of temperature class or change of maximum permissible surface temperature Do not exceed the maximum ambient temperature due to external heat sources premature failure of equipment CAUTION Risk of damage to the eyes caused by optical radiation Non compliance can result in light injuries A minimum distance of 7 751 m between the luminaire and the eye of the ...

Page 18: ... EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN EN Floodlight LED Series 6525 2 Mounting alignment 22244E00 Pole mounting 22243E00 Mounting with fall protection 22242E00 The floodlight can be further protected in unexpected situations by mounting 2 ring eyes 1 150 1 1 ...

Page 19: ...mpliance results in severe or fatal injuries Only open luminaires in a de energised state NOTICE Danger due to electrostatic discharge Electronic components can be destroyed if touched Do not touch the LED PCBs 22210E00 22211E00 Opening Loosen the two mounting screws TORX 6 of the enclosure cover 1 Carefully swivel down the enclosure cover 2 Proceed in reverse order to close Carefully close the en...

Page 20: ...ut precisely Do not clamp any part of the conductor insulation Do not mix up the conductors Observe the technical regulations when connecting the conductor Clamp the conductor firmly Connection terminals Clamping range 1 x 1 5 to 6 mm2 solid 1 x 1 5 to 4 mm2 finely stranded 1 x 1 5 to 6 mm2 finely stranded with core end sleeves 2 free clamping units per pole available Stripping length 10 to 12 mm ...

Page 21: ...equired DANGER Explosion hazard due to wrong electrical lines and or cable entries and cable glands Non compliance results in severe or fatal injuries Only use electrical lines cable entries and cable glands which meet the special requirements for the service temperature Version IN 10 A 10 A IN 16 A Variant at ambient temperature Electrical lines Cable entry cable gland 6525 21 17 100 W 50 to 60 C...

Page 22: ...or stopping plugs into the PE Recommendation Use the following cable glands 243464 CMP 20A2F NB M20 screw connection 107642 CMP 25A2F NB M25 screw connection DANGER Explosion hazard due to impermissible cable entries cable glands and stopping plugs Non compliance results in severe or fatal injuries Only use separately certified cable glands and stopping plugs which have been tested and certified a...

Page 23: ...e are consistent Check if the permissible conductor diameter for the corresponding cable entries have been used Check if the device is closed according to regulations Check whether the bracket mounting cover mounting screws are tightened with proper torque DANGER Explosion hazard due to incorrect installation Non compliance results in severe or fatal injuries Check the device for proper installati...

Page 24: ...ed foamed seal Whether the device is clean inside and out Whether the permissible temperatures in accordance with EN 60079 are complied with Whether the cable entry is intact and securely tightened Whether the cables and lines show signs of ageing and damage Intended use and function Restricted breathing of enclosure see chapter Restricted breathing test DANGER Explosion hazard due to hot built in...

Page 25: ...inaire can result in damage to electric and electronic components Remove moisture with a cloth Determine the source and eliminate the cause Avoid condensation and thermal bridges WARNING Restricted breathing is not guaranteed any longer Explosion protection is impaired After replacing seals or enclosure components carry out the restricted breathing test acc to IEC EN 60079 15 para 23 2 3 2 1 1 Rec...

Page 26: ...if after 90 seconds a vacuum of at least 0 15 kPa 1 5 mbar is still present in the luminaire After the test Remove the hose of the test device for testing restricted breathing from the cable entry Close the luminaire using the red stopping plug Alternative pressure and time specifications 9 2 Repair Alternative 1 Alternative 2 Vacuum at start of test 3 0 kPa 30 mbar 0 3 kPa 3 mbar Test duration 14...

Page 27: ...along with the RMA form in the packaging to R STAHL Schaltgeräte GmbH refer to chapter 1 1 for the address 10 Cleaning To avoid electrostatic charging the devices located in potentially explosive areas may only be cleaned using a damp cloth When cleaning with a damp cloth use water or mild non abrasive non scratching cleaning agents Do not use aggressive detergents or solvents 11 Disposal Observe ...

Page 28: ...EN EN Floodlight LED Series 6525 2 12 Accessories and Spare parts NOTICE Malfunction or damage to the device due to the use of non original components Non compliance can result in material damage Use only original accessories and spare parts from R STAHL Schaltgeräte GmbH For accessories and spare parts see data sheet on our homepage r stahl com ...

Page 29: ...79 28 2015 EN 60079 31 2014 Kennzeichnung marking marquage II3 G Ex nR IIC T6 T4 Gc 6525 21 fäS II3 G Ex db ec IIC T4 Gc 6525 22 C 0158 II2 D Ex tb op is NIC T80 C T100 C Db EU Baumusterprüfbescheinigung EPS 15 ATEX 1991 EU Type Examination Certificate Bureau Veritas Consumer Products Services Germany GmbH Attestation d examen UE de type Businesspark A96 86842 Tuerkheim Germany Produktnormen nach ...